Winchester WEFC**48 Installation Manual Download Page 8

WINCHESTER

 

BY

 

MORTEX

 

PRODUCTS

 

INC

 

FORT

 

WORTH,

 

TX

 

76106

 

Page

 

8

 

2.

 

Install the cable connectors on the 7/8” dia holes on the 
right side of the control box. 

3.

 

Strip ½” of the insulation on the end of each wire. 

4.

 

Insert the wires through the holes in the casing and 
through the cable connectors. 

5.

 

Insert the black wire into the L1 screw terminal on the 1

st

 

circuit breaker from the top and tighten the set screw to 
clamp down on the wire. 

6.

 

Insert the white or red wire into the L2 screw terminal on 
the 1

st

 circuit breaker down from the top and tighten the 

set screw to clamp down on the wire. 

7.

 

If you are using a single circuit for a 15kW, 17kW, or 
20kW model you will need to install a black jumper wire 
from the L1 terminal on circuit breaker #1 to the L1 
terminal on circuit breaker #2 and a white or red jumper 
wire from the L2 terminal on circuit breaker #1 to the L2 
terminal on circuit breaker #2. Refer to Figure 13 for 
circuit breaker locations.  
Note: The 100 amp 4 Pole Jumper Bar Assembly part 
number 68BAE001 can be used in place of the jumper 
wires. 

8.

 

Insert the green wire into the ground lug and tighten the 
set screw. 

 

Dual Circuit Line Wiring Connections

 

9.

 

If you are using a dual circuit for a 15kW, 17kW, or 
20kW model you will need to insert the black wire from 
the second power supply into the L1 screw terminal on 
the second circuit breaker down from the top and tighten 
the set screw to clamp down on the wire. 

10.

 

If you are using a dual circuit for a 15kW, 17kW, or 
20kW model you will need to insert the white or red wire 
from the second power supply into the L2 screw terminal 
on the second circuit breaker down from the top and 
tighten the set screw to clamp down on the wire. 

11.

 

If you are using a dual circuit for a 15kW, 17kW, or 
20kW model you will need to insert both green wires into 
the ground lug and tighten the set screw. 

12.

 

Tighten the screws on the cable connectors until the 
power supply wires are securely fastened to the 
connector. 

 

NOTE: 

The furnaces are equipped with either one or two 

circuit breakers. These circuit breakers protect the wiring 
inside of the furnace in the event of a short circuit. 
Additionally, these breakers provide a means of disconnecting 
the power to the unit. The circuit breakers in the furnace are 
not meant to protect the branch circuit wiring between the 
furnace and the home's breaker panel. General wire and 
breaker sizes are shown in Table 7. If sheathed cable is used, 
refer to NEC National Electrical Code (NFPA 70) or the 
Canadian Electrical Code, Part I (CSA C22.1) and local codes 
for additional requirements concerning supply circuit wiring. 
Electrical data can be found in Tables 6, 7, and 8. 

 

IMPORTANT -

 

All installation on field wiring must be rated 

at 60ºC or higher. Please refer to the wiring diagrams on the 
furnace or this book for more information. 
 
The 15kW, 17kW and 20kW models may be connected to a 
single or dual branch circuit. 

 

IMPORTANT -

 

Refer to the NEC National Electrical Code 

(NFPA 70) or the Canadian Electrical Code, Part I (CSA 
C22.1) and local codes for wiring material requirements. 
 
 
 
 
 
 

 

5

 

kW

8

 

kW

10

 

kW

12

 

kW

15

 

kW

17

 

kW

20

 

kW

Circuit

 

Load

 ‐ 

FLA

25.83

38.33

46.50

55.00

67.33

75.83

88.16

Minimum

 

Wire

 

Size

 

(90°C)

#10

#8

#8

#6

#4

#4

#3

Minimum

 

Wire

 

Size

 

(75°C)

#10

#8

#6

#6

#4

#3

#2

Minimum

 

Wire

 

Size

 

(60°C)

#10

#8

#6

#4

#3

#2

#1

Ground

 

Wire

 

Size

#10

#8

#8

#6

#4

#4

#3

Max

 

Fuse

 

Amps

35

50

60

60

80

90

100

ELECTRIC

 

HEATER

 

SIZES

 

Table 6: Wiring Requirements – Single Branch Circuit 

 

Requires a circuit breaker jumper bar or a jumper wire. 

+ Refer to the National Electrical Code Table 250-95 for Non-Sheathed Conductor Ground Wire. 

Summary of Contents for WEFC**48

Page 1: ...l Cabinet Door Bracket Location 7 28 Wiring Diagram 20 kW w X 13 Blower Motor 20 13 Control Box Component Locations 9 29 Wiring Diagram 5 kW w PSC Blower Motor 21 14 Control Box Cover and Circuit Brea...

Page 2: ...Blower Motor Heat Strip kW Blower Motor HP W Winchester E Electric Heat F Furnace 42 1 3 HP 48 1 2 HP 60 3 4 HP 10 10 kW 12 12 kW 15 15 kW 20 20 kW C PSC Blower Motor X X 13 Blower Motor Table 2 Furn...

Page 3: ...replacing the air filters Observe all precautions in the manuals and on the attached labels when working on this appliance 11 These instructions cover minimum requirements and conform to existing nati...

Page 4: ...opening FOR A C and HP Furnaces 3 4 HP Blower Minimum 390 in free area opening Use Return Grille or A C Coil Cabinet or any return grille with a minimum 390 in free area opening Top Return Only Recom...

Page 5: ...90 DCU0 03 11 90 DCU0 03 12 90 DCU0 03 Table 5 Duct Connectors Figure 6 Duct Connector Depths Installing the Duct Connector 1 Attach the four seal strip foam tape gaskets provided with the duct conne...

Page 6: ...TALLATION Installing the Furnace with a Return Air Grille Frame Assembly Alcove Installation This kit is approved for use in an alcove heating only installation without an air conditioning coil The re...

Page 7: ...emove the coil cabinet from the box and assemble per the instructions 6 Lay the coil cabinet on its back and place the coil cabinet flanges against the furnace top cover 7 Place coil cabinet door brac...

Page 8: ...n on the wire 11 If you are using a dual circuit for a 15kW 17kW or 20kW model you will need to insert both green wires into the ground lug and tighten the set screw 12 Tighten the screws on the cable...

Page 9: ...99 10 12 0 10 4 99 12 0 4 99 10 10 BTU 15 876 26 512 33 686 38 612 33 686 15 876 38 612 15 876 33 686 33 686 kW 4 65 7 77 9 78 11 32 9 78 4 65 11 32 4 65 9 78 9 78 BTU 14 736 23 339 30 222 36 483 30...

Page 10: ...ow Voltage Wire Gauge and Max Lengths Figure 17 Control Box In coming Power Low Voltage Wiring Blower Wiring and Low Voltage Fuse Locations For personal safety be sure to turn the electrical power OFF...

Page 11: ...air preferably where there is air movement back to furnace Locating height of thermostat is important Thermostat should be located preferably in a hall way upstream from the furnace return airflow not...

Page 12: ...ections RED 24 VAC R Red R N A WHITE Heat 1st Stage Heat W White W or W1 N A GREEN Indoor Fan G Green G N A YELLOW Cooling Stage 1 Y Yellow Y or Y1 Y or Y1 BROWN 24 VAC Common BRN Brown C C Table 10 R...

Page 13: ...met in the right side of the casing and place the thermostat wire cable on the right side of the control box next to the low voltage pigtails 5 Connect the Red 24 VAC supply wire from the thermostat t...

Page 14: ...the main service House Circuit Breaker panel Figure 23 X 13 Motor Terminals Replacing the Blower Motor 1 Turn off all electrical supply circuits to the furnace at the main service panel 2 Remove furn...

Page 15: ...aks found 7 Set the blower selector switch to the AUTO position 8 Set the thermostat above the room temperature to check for proper operation of the electric heaters 9 Set the thermostat to the desire...

Page 16: ...WINCHESTER BY MORTEX PRODUCTS INC FORT WORTH TX 76106 Page 16 Table 13 X 13 Motor Factory Speed Tap Settings...

Page 17: ...25 5 kW Electric Heater Wiring Diagram with a Standard Digital Heating Cooling Heat Pump Single or Two Stage Programmable Thermostat X 13 blower motor NOTE IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH T...

Page 18: ...W Electric Heater Wiring Diagram with a Standard Digital Heating Cooling Heat Pump Single or Two Stage Programmable Thermostat X 13 blower motor NOTE IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNI...

Page 19: ...Electric Heater Wiring Diagram with a Standard Digital Heating Cooling Heat Pump Single or Two stage Programmable Thermostat X 13 blower motor NOTE IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT...

Page 20: ...ctric Heater Wiring Diagram with a Standard Digital Heating Cooling Heat Pump Single or Two Stage Programmable Thermostat X 13 blower motor NOTE IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUS...

Page 21: ...Electric Heater Wiring Diagram with a Standard Digital Heating Cooling Heat Pump Single Stage Programmable Thermostat PSC blower motor NOTE IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE...

Page 22: ...12kW Electric Heater Wiring Diagram with a Standard Digital Heating Cooling Heat Pump Single Stage Programmable Thermostat PSC blower motor NOTE IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUS...

Page 23: ...17kW Electric Heater Wiring Diagram with a Standard Digital Heating Cooling Heat Pump Single Stage Programmable Thermostat PSC blower motor NOTE IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUS...

Page 24: ...d Digital Heating Cooling Heat Pump Single Stage Programmable Thermostat PSC blower motor NOTE IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED WITH TYPE 105 C...

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