Winchester WEFC**48 Installation Manual Download Page 5

WINCHESTER

 

BY

 

MORTEX

 

PRODUCTS

 

INC

 

FORT

 

WORTH,

 

TX

 

76106

 

Page

 

5

 

 

Figure 4: Typical Alcove Installations 

 

 

Figure 5: Clearance – Access for Service 

 
Air Distribution System 

The furnace is designed to operate at a 0.30 inch WC static 
pressure. In order to assure proper air flow through the furnace 
the duct distribution system must be designed so that the 
external static pressure from the furnace, thru the duct system 
must not exceed 0.30 inch WC. It is recommended you review 
the manual 

“Manufactured Housing Duct Systems Guide to 

Best Practices”

 by Manufactured Housing Research Alliance 

(MHI-MHRA)

 before selecting the air distribution system 

you are going to use.  
 

SECTION IV: SUPPLY AIR AND DUCT 
CONNECTOR INSTALLATION 

 

Duct Connectors 
90-DCU0-XX Duct Connectors 

The duct connector is used to provide a sealed connection 
between the furnace base and an under the floor duct system. 
The duct connector allows the furnace to be installed on a 
combustible floor without the use of a separate sub base 
providing insulation is placed between the duct connector and 
the combustible floor. Table 5 indicates the duct connector 
needed for your application. 

DEPTH

 

FROM

 

FLOOR

 

TO

 

DUCT

FINGERED

 

STYLE

1"

90

DCU0

01

2"

90

DCU0

01

3"

90

DCU0

01

4"

90

DCU0

01

5"

90

DCU0

02

6"

90

DCU0

02

7"

90

DCU0

02

8"

90

DCU0

02

9"

90

DCU0

03

10"

90

DCU0

03

11"

90

DCU0

03

12"

90

DCU0

03

 

Table 5: Duct Connectors 

 

 

Figure 6: Duct Connector Depths 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

Installing the Duct Connector 

1.

 

Attach the four (seal strip) foam tape gaskets provided 
with the duct connector alongside the perimeter of the 
duct opening to seal the duct connector where it attaches 
to the top of the duct as shown in Figures 7, 8 and 9. 

2.

 

Insert the duct connector thru the opening in the floor and 
attach the duct connector to the top of the duct by 
inserting the tabs thru the opening in the top of the duct 
and bending the tabs back 90 degrees against the inside of 
the duct, so the top of the duct is securely fastened to the 
duct connector. Be sure the seal strip has sealed the area 
around the duct connector where it attaches to the duct. 

3.

 

Slit the corners of the duct connector that extend above 
the floor, and then bend the sides over onto the floor 
surface. Refer to Figures 7, 8 and 9. 

4.

 

Place insulation with a rating of R-12 or higher between 
the floor base and the floor when used on a combustible 

Duct connector can be installed on combustible flooring, 

except carpeting

, providing insulation having a rating of 

R-12 or higher is used between the floor base and the 
combustible floor. 
Failure to use insulation with a rating of R-12 or higher 
between the floor base and a combustible floor; then 
installing the floor base on a combustible floor could result 
in serious injury, death, or property damage. 
A fire may result causing property damage, personal injury 
or loss of life. 

Summary of Contents for WEFC**48

Page 1: ...l Cabinet Door Bracket Location 7 28 Wiring Diagram 20 kW w X 13 Blower Motor 20 13 Control Box Component Locations 9 29 Wiring Diagram 5 kW w PSC Blower Motor 21 14 Control Box Cover and Circuit Brea...

Page 2: ...Blower Motor Heat Strip kW Blower Motor HP W Winchester E Electric Heat F Furnace 42 1 3 HP 48 1 2 HP 60 3 4 HP 10 10 kW 12 12 kW 15 15 kW 20 20 kW C PSC Blower Motor X X 13 Blower Motor Table 2 Furn...

Page 3: ...replacing the air filters Observe all precautions in the manuals and on the attached labels when working on this appliance 11 These instructions cover minimum requirements and conform to existing nati...

Page 4: ...opening FOR A C and HP Furnaces 3 4 HP Blower Minimum 390 in free area opening Use Return Grille or A C Coil Cabinet or any return grille with a minimum 390 in free area opening Top Return Only Recom...

Page 5: ...90 DCU0 03 11 90 DCU0 03 12 90 DCU0 03 Table 5 Duct Connectors Figure 6 Duct Connector Depths Installing the Duct Connector 1 Attach the four seal strip foam tape gaskets provided with the duct conne...

Page 6: ...TALLATION Installing the Furnace with a Return Air Grille Frame Assembly Alcove Installation This kit is approved for use in an alcove heating only installation without an air conditioning coil The re...

Page 7: ...emove the coil cabinet from the box and assemble per the instructions 6 Lay the coil cabinet on its back and place the coil cabinet flanges against the furnace top cover 7 Place coil cabinet door brac...

Page 8: ...n on the wire 11 If you are using a dual circuit for a 15kW 17kW or 20kW model you will need to insert both green wires into the ground lug and tighten the set screw 12 Tighten the screws on the cable...

Page 9: ...99 10 12 0 10 4 99 12 0 4 99 10 10 BTU 15 876 26 512 33 686 38 612 33 686 15 876 38 612 15 876 33 686 33 686 kW 4 65 7 77 9 78 11 32 9 78 4 65 11 32 4 65 9 78 9 78 BTU 14 736 23 339 30 222 36 483 30...

Page 10: ...ow Voltage Wire Gauge and Max Lengths Figure 17 Control Box In coming Power Low Voltage Wiring Blower Wiring and Low Voltage Fuse Locations For personal safety be sure to turn the electrical power OFF...

Page 11: ...air preferably where there is air movement back to furnace Locating height of thermostat is important Thermostat should be located preferably in a hall way upstream from the furnace return airflow not...

Page 12: ...ections RED 24 VAC R Red R N A WHITE Heat 1st Stage Heat W White W or W1 N A GREEN Indoor Fan G Green G N A YELLOW Cooling Stage 1 Y Yellow Y or Y1 Y or Y1 BROWN 24 VAC Common BRN Brown C C Table 10 R...

Page 13: ...met in the right side of the casing and place the thermostat wire cable on the right side of the control box next to the low voltage pigtails 5 Connect the Red 24 VAC supply wire from the thermostat t...

Page 14: ...the main service House Circuit Breaker panel Figure 23 X 13 Motor Terminals Replacing the Blower Motor 1 Turn off all electrical supply circuits to the furnace at the main service panel 2 Remove furn...

Page 15: ...aks found 7 Set the blower selector switch to the AUTO position 8 Set the thermostat above the room temperature to check for proper operation of the electric heaters 9 Set the thermostat to the desire...

Page 16: ...WINCHESTER BY MORTEX PRODUCTS INC FORT WORTH TX 76106 Page 16 Table 13 X 13 Motor Factory Speed Tap Settings...

Page 17: ...25 5 kW Electric Heater Wiring Diagram with a Standard Digital Heating Cooling Heat Pump Single or Two Stage Programmable Thermostat X 13 blower motor NOTE IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH T...

Page 18: ...W Electric Heater Wiring Diagram with a Standard Digital Heating Cooling Heat Pump Single or Two Stage Programmable Thermostat X 13 blower motor NOTE IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNI...

Page 19: ...Electric Heater Wiring Diagram with a Standard Digital Heating Cooling Heat Pump Single or Two stage Programmable Thermostat X 13 blower motor NOTE IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT...

Page 20: ...ctric Heater Wiring Diagram with a Standard Digital Heating Cooling Heat Pump Single or Two Stage Programmable Thermostat X 13 blower motor NOTE IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUS...

Page 21: ...Electric Heater Wiring Diagram with a Standard Digital Heating Cooling Heat Pump Single Stage Programmable Thermostat PSC blower motor NOTE IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE...

Page 22: ...12kW Electric Heater Wiring Diagram with a Standard Digital Heating Cooling Heat Pump Single Stage Programmable Thermostat PSC blower motor NOTE IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUS...

Page 23: ...17kW Electric Heater Wiring Diagram with a Standard Digital Heating Cooling Heat Pump Single Stage Programmable Thermostat PSC blower motor NOTE IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUS...

Page 24: ...d Digital Heating Cooling Heat Pump Single Stage Programmable Thermostat PSC blower motor NOTE IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED WITH TYPE 105 C...

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