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OPERATION

10

OPERATION

A bench grinder is designed for hand grinding
operations such as sharpening chisels, screwdrivers,
drill bits, removing excess metal, and smoothing
metal surfaces.

A Medium Grain Abrasive Grinding Wheel is suitable
for rough grinding where a considerable amount of
metal must be removed or when obtaining a smooth
finish is not important.

A Fine Grain Abrasive Grinding Wheel should be
used for sharpening tools or grinding to close size
tolerances because it removes metal more gradually
for precision grinding and gives work a smooth finish.

A wire brush is suitable for removing rust, burrs, etc.
from surfaces when a smooth finish is not important.
A variety of wire brushes are available for many
applications.

LIGHT (Figure 6)

1.  This light provides focused lighting on the

workpiece when the grinder is operating at normal
operating speed.

2.  The 12V bulb automatically turns "ON" as the

RPMs of the motor reach normal operating speed.

3.  Use only automotive, 12V, single-contact bayonet

bulbs (3) when replacing. Position the lamp (1) as
desired.

4.  Rotate the shade (2) for better illumination. To

change the light bulb, see page 11.

MOUNTING THE GRINDER (Figure 7)

1.  To prevent the grinder from moving during

operation, it should be securely mounted to a
work surface or grinder stand.

2.  Align the mounting holes on the grinder with

predrilled holes in a bench or grinder stand.

3.  Insert bolts through the holes and tighten, using

washers, and nuts (not included) as shown in Fig. 7.

CHANGING THE GRINDING WHEEL (Figure 8)

1.  Turn the grinder "OFF", unplug the electrical cord.
2.  Remove the wheel guard and cover, using a

Phillips screwdriver.

3.  With an adjustable wrench, loosen the tool rest hex

bolts. Slide the tool rest forward, away from the
grinding wheel.

4.  Stabilize the wheel by holding the opposite wheel

firmly.

5.  Remove the locking nut (2) and flange (3) from

the wheel being replaced.
Note: Turn the locking nut on the right-hand wheel
counterclockwise to loosen. Turn the locking nut on the left-
hand wheel clockwise to loosen.

6.  Remove the old wheel (1) and replace with a new

wheel.
Note: Make sure the inner flange, outer flange and locking
nut are clean. 
Note: Be sure to visually inspect the new wheel for cracks,
chips or other possible damage during shipping. Never use a
damaged wheel.

7.  Hold the opposite wheel firmly and re-assemble

the flanges and nut onto the wheel arbor.

8.  Tighten the locking nut just enough to hold the

wheel firmly.
Note: Do not overtighten. This could damage the grinding
wheel.

9.  Reattach the wheel guard and cover.

4 1/2"

5 3/4"

2

3

1

4

5

6

7

8

9

3

2

1

1.  Grinder base
2.  Bolt
3.  Flat washer
4.  Rubber washer
5.  Work surface
6.  Flat washer
7.  Lock washer
8.  Hex nut
9.  Jam nut

Figure 7

Figure 6

Summary of Contents for 17204

Page 1: ...understand all instructions Failure to follow all instructions may result in electric shock fire and or serious injury For your safety 6 Bench Grinder Model No 17204 Operation and Safety Instructions...

Page 2: ...ressing Wheel 12 MAINTENANCE 12 Lubrication 12 Cleaning 12 TROUBLESHOOTING 13 SERVICE 14 LIMITED WARRANTY Wilton Power Tools are warranted against defects in workmanship and material for a period of t...

Page 3: ...s attachments to perform a task that it s not designed to do Wear the Proper Apparel and nonslip footwear when operating power tools Do not wear loose clothing gloves neckties rings bracelets or other...

Page 4: ...of any grinder can result in foreign objects being thrown into your eyes which can result in severe eye damage Glasses or goggles that are not in compliance with ANSI Z87 1 could break resulting in se...

Page 5: ...way Use a separate electrical circuit for your tools This circuit must not be less than a 12 wire and should be protected with a 15 Amp time delayed fuse Before connecting the motor to the power line...

Page 6: ...ult in risk of electric shock The conductor with the green insulation with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is neces...

Page 7: ...om the operator TOOL REST 10 supports workpiece during operation TOOL REST ARM 10A adjustable to move workpiece closer or away from the grinding wheel 6 x 3 4 INCH GRINDING WHEEL 11A for grinding or s...

Page 8: ...ver use gasoline naphtha acetone lacquer thinner or similar highly volatile solvents to clean the bench grinder UNPACKING AND CHECKING CONTENTS Figure 2 Separate all parts from the packing material Ch...

Page 9: ...des of each eye shield mounting hole 2 Attach the knob 5 3 Tighten the knob 5 until the eye shield is in the desired position Note The eye shield must move freely yet stay in place once it is tightene...

Page 10: ...ed to a work surface or grinder stand 2 Align the mounting holes on the grinder with predrilled holes in a bench or grinder stand 3 Insert bolts through the holes and tighten using washers and nuts no...

Page 11: ...GRINDING 1 Adjust the eye shield 2 Check for 1 16 clearance between the wheel and tool rests and 1 8 clearance between the wheel and the spark arrestors Hand turn the grinding wheel to check alignment...

Page 12: ...on tetrachloride chlorinated solvents ammonia and household detergents containing ammonia WARNING All electrical or mechanical repairs should be attempted only a trained repair technician Use only ide...

Page 13: ...al 5 Short circuit 5 Cord plug or motor need repair call Wilton Customer Service Department Motor fails to develop 1 Low line voltage 1 Check power line for proper voltage full power 2 Faulty motor or...

Page 14: ...nical assistance 1 800 274 6848 parts www wmhtoolgroup com In Canada WMH TOOL GROUP LTD Customer Service 212A Wilkinson Road Brampton Ontario L6T 4M4 CANADA Phone 1 800 689 9928 www wmhtoolgroup com C...

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