Wilo TOP-D Series Installation And Operating Instructions Manual Download Page 1

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Einbau- und Betriebsanleitung

Installation and operating instructions

Notice de montage et de mise en service

Inbouw- en bedieningsvoorschriften

Instrucciones de instalación y funcionamiento

Istruzioni di montaggio, uso e manutenzione

Wilo-TOP-S/-SD/-Z/-D/-RL/-I

2 115 933-Ed.03/

2011-

Summary of Contents for TOP-D Series

Page 1: ...and operating instructions F Notice de montage et de mise en service NL Inbouw en bedieningsvoorschriften E Instrucciones de instalaci n y funcionamiento I Istruzioni di montaggio uso e manutenzione...

Page 2: ...Fig 1 Fig 2 Fig 3...

Page 3: ...Fig 4 1 Fig 4 3 max med min 1 230V...

Page 4: ...Fig 4 1 3 3 400 V 3 230 V 1 230 V Fig 5 Fig 6 Fig 7...

Page 5: ...SK W N 15 10 10 11 U1 V1 W1 15 10 W2 U2 V2 L1 L1 PE PE PE TOP D SK 602 SK 622 3 230 V N 50 Hz L2 L2 V U L3 L3 N N N 1 2 WSK WSK W N 15 10 10 11 U1 V1 W1 15 10 W2 U2 V2 L1 L1 PE PE PE TOP D SK 602 SK 6...

Page 6: ...ration of conformity is a component of these operating instructions If a technical modification is made on the designs named there without our agreement this declaration loses its validity 2 Safety Th...

Page 7: ...r If the personnel are not in possession of the necessary knowledge they are to be trained and instructed This can be accomplished if necessary by the manufacturer of the product at the request of the...

Page 8: ...work The operator must ensure that all installation and maintenance work is carried out by authorised and qualified personnel who are sufficiently informed from their own detailed study of the operati...

Page 9: ...Packaging that has become weakened loses its strength and call allow the product to fall out causing injury to personnel When the pump must be transported it may be carried only by the motor pump hou...

Page 10: ...cal data Max flow rate Depends on the pump type see catalogue Max delivery head Depends on the pump type see catalogue Speed Depends on the pump type see catalogue Mains voltage 1 230 V to DIN IEC 600...

Page 11: ...r fluids Special versions with fluids resistant materials e g ver sions for use with oil available on request TOP Z I Drinking water and water for foodstuff applications to EC drinking water directive...

Page 12: ...flange bolts for DN 32 DN 65 combination flanged version Eight M16 washers for M16 flange bolts for DN 32 DN 65 combination flanged version Installation and operating instructions TOP S SD RL TMed Rp...

Page 13: ...switch by plugging in the change over plug differently or by an internal or external jumpering of the contacts see commissioning speed change over Asuitablechange overswitchisavailableasanaccessoryfo...

Page 14: ...t the indicator light goes out see chapter Commissioning The fault indicator light lights up red if the integral motor protection has tripped Mains connection Max power consumption P1 Terminal box typ...

Page 15: ...ty gloves There is an injury hazard due to the pump the motor falling Use suitable lift ing gear to secure the pump motor against falling CAUTION Risk of damage Incorrect installation can result in da...

Page 16: ...l and not under strain see the installation positions shown in Fig 2 The motor terminal box must not face downward If necessary slacken the socket head screws and rotate the motor housing see chapter...

Page 17: ...screw heads nuts and the combi nation flange The permissible tightening torques listed in the table below must not be exceeded even if screws of higher strength 4 6 are used since otherwise splinterin...

Page 18: ...ation and air conditioning systems Wilo ClimaForm diffusion proof thermal insulation shells or other commercially available diffu sion proof thermal insulation materials must be used CAUTION Risk of d...

Page 19: ...e pump and motor housing To ensure protection against dripping water and to provide the cable sheath with strain relief PG 13 5 a connection cable with an outside diameter of 10 12 mm should be used a...

Page 20: ...the pump and then at the switch control unit 7 2 2 Motor protection CAUTION Risk of damage If the winding protection contact WSK of the pump is not connected to a motor protection system the motor ca...

Page 21: ...r terminals in connection with WSK Fig 8f 1 230 V 95 W P1max 360 W motor terminals in connection with WSK capacitor fitted TOP S SD Z Fig 8g 1 230 V 320 W P1max 400 W with WSK Pump with terminal box t...

Page 22: ...g screw including the gasket in not permissible since escaping fluid can cause damage 8 1 Filling and bleeding Prime and aerate the system as required Aeration of the pump rotor cavity is carried out...

Page 23: ...rrect the light remains dark To check the direction of rotation briefly switch the pump on If the direc tion of rotation is incorrect proceed as follows Electrically isolate the pump Interchange 2 pha...

Page 24: ...remove the terminal box cover remove the cable jumpers feed in the cable through the PG cable gland and connect it then correctly refit the terminal box cover The cable end should be connected to an...

Page 25: ...ty instructions in the chapter 2 6 must be complied with After maintenance and repair work install and connect the pump as described in the chapter Installation and electrical connection Switch on the...

Page 26: ...air work the motor head is detached from the pump housing the O ring located between the motor head and pump housing must be replaced with a new one When installing the motor head check that the O rin...

Page 27: ...hin the pump Bleed the pump system The check valves in the system are not fully open Fully open the check valves The pump power is too low Foreign bodies in the pump housing or impeller After deinstal...

Page 28: ...lectrical connections Undervoltage Check the voltage at the pump refer to the name plate Damage to the windings Ask for after sales Terminal box defective Ask for after sales capacitor defective only...

Page 29: ...ed shaft end using a screwdriver unblock if necessary Alternatively Deinstallation of the motor head check if necessary perform deblocking by rotating the impeller If the obstruction cannot be cleared...

Page 30: ...for each order 12 Disposal Disposing of this product properly prevents damage to the environment and risks to personnel health 1 Draw on public or private waste management companies for the disposal...

Page 31: ...Machinery directive 2006 42 EC Les objectifs protection de la directive basse tension sont respect es conform ment appendice I n o 1 5 1 de la directive CE relatives aux machines 2006 42 CE Elektroma...

Page 32: ...m p slu n m ustanoven m Niniejszym deklarujemy z pe n odpowiedzialno ci e dostarczony wyr b jest zgodny z nast puj cymi dokumentami Sm rnice ES pro strojn za zen 2006 42 ES dyrektyw maszynow WE 2006 4...

Page 33: ...9500 wilo wilo hu India WILO India Mather and Platt Pumps Ltd Pune 411019 T 91 20 27442100 service pun matherplatt co in Indonesia WILO Pumps Indonesia Jakarta Selatan 12140 T 62 21 7247676 citrawilo...

Page 34: ...enstra e 100 44263 Dortmund T 0231 4102 7900 T 01805 W I L O K D 9 4 5 6 5 3 F 0231 4102 7126 kundendienst wilo com T glich 7 18 Uhr erreich bar 24 Stunden Technische Notfallunterst tzung Kundendienst...

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