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6

WILO SE 10/2021

• A 6" borehole is recommended for 4" pumps with 

>9 m³/h rated volume flow rate, an 8" borehole is 
recommended for 6" pumps with >30 m³/h rated 
volume flow rate.

• The water inlet in a borehole or well must be ade-

quate for the pump's flow capacity.

• The pump is lowered into place using a block and 

tackle and tripod, heavy pumps are lowered into 
place using a cable winch. Installation should take 
place away from the incoming water or the filter 
pipe.

• Never allow the pump to run dry. It must be 

ensured that, even during dry periods, the water 
level never falls below the top of the unit.

• A consistent inner pipe diameter of 4" (102 mm) 

or 6" (152 mm) should be ensured in order to 
guarantee that the pump can be lowered easily.

• The pump must never be lowered or pulled up 

using the electrical cable.

• Electrical connection work and extension of the 

motor cable must be performed before lowering 
the pump.

• The pump must be installed at least 0.30 m above 

the bottom of the well or the borehole (Fig. 4).

• The system name plate must be fitted near the 

borehole to ensure access to the technical data of 
the installation.

• The insulation resistance on the motor and cable 

must be checked prior to lowering (and during 
lowering in deep boreholes) (min. 2 M

).

• Depending on pump design, the pump can be 

connected via a solid or flexible pipe, 1¼" to 3" 
nominal diameter.

• The pump must be secured using a safety rope 

when using flexible pipes. Use the steel eye bolts 
on the pump head for this (TWI4). If these attach-

ment points are not available (TWI6), an interme-
diate flange must be installed which has these 
attachment points. Solid pipes are preferred.

• It is recommended that you fit an additional non-

return valve and shut-off valve on the borehole 
output.

CAUTION! Danger of material damage!
When the water pressure is raised (>180 m Ws) 
a non-return valve must be installed directly at 
the pump outlet. The non-return valve must be 
designed for a permissible operating pressure of 
at least 20 bar!

• Observe the required motor cooling (see table 

under "Fluid temperature")!

7.2 Electrical connection

DANGER! Risk of fatal injury!
A fatal shock may occur if the electrical connec-
tion is not made correctly.
Only allow the electrical connection to be made 
by an electrician approved by the local electric-
ity supplier and in accordance with the local reg-
ulations in force.

• The current type and voltage of the mains con-

nection must correspond to the specifications on 
the name plate.

• Use the connecting cable in accordance with 

applicable standards/regulations and connect it 
according to the switchgear or switch cabinet ter-
minal diagram.

CAUTION! Danger of material damage!
The max. length of the cable is dependent on the 
nominal current consumption of the motor and 
the cable cross-section!
Refer to the table and check the lengths and 
diameters of the cable before connection!

Diameter and max. lengths of the cable for direct start:

Motor version

Motor

Cable

kW

4 x 1.5 mm²

4 x 2.5 mm²

4 x 4 mm²

4 x 6 mm²

4 x 10 mm²

4 x 16 mm²

EM
1~ 50/60 Hz 230 V

0.25

100

--

--

--

--

--

0.37

85

144

--

--

--

--

0.55

64

107

140

--

--

--

0.75

49

83

110

165

--

--

1.10

32

54

80

120

195

--

1.50

25

35

60

95

153

245

2.20

17

25

45

65

102

163

DM
3~ 50 Hz 400 V
3~ 60 Hz 480 V

0.37

661

1102

1764

2646

4411

7057

0.55

454

758

1213

1819

3032

4852

0.75

341

569

911

1367

2279

3647

1.10

245

409

655

983

1639

2623

1.50

179

299

478

718

1196

1915

2.20

121

202

324

486

811

1298

3.00

94

157

252

378

630

1008

3.70

76

128

204

307

512

819

4.00

70

118

188

283

472

755

5.50

52

87

140

210

351

562

7.50

39

65

104

157

261

418

Cable weight (kg/m)

0.20

0.25

0.30

0.40

0.65

0.85

Summary of Contents for Sub TWI 4

Page 1: ...Wilo Sub TWI 4 6 Pioneering for You 4 069 717 Ed 04 2021 10 Wilo en Installation and operating instructions...

Page 2: ...Fig 1 Fig 2 Fig 3 M 1 L a b c d N M 3 U V W d b c a L 1 L 2 L 3 P E a d b c c a b M 3 Fig 4 Fig 5 Fig 6 0 30 1 00 m 1 6 7 5 4 3 2 8 9 10 11 12 13 Min 0 20 E E C D...

Page 3: ...blems 2 2 Personnel qualifications The installation personnel must have the appro priate qualifications for this work 2 3 Danger in the event of non observance of the safety instructions Non observanc...

Page 4: ...roduct The pumps are not suitable for water containing coarsecontaminantssuchasfibresorflammable liquids or for use in potentially explosive areas Correct use of the pump installation also includes fo...

Page 5: ...formation The ramp time for the start stop procedures between 0 and 30 Hz should be set to maximum 1 sec The ramp time between 30 Hz and the nominal frequency should be set to maximum 3 sec During sta...

Page 6: ...al non return valve and shut off valve on the borehole output CAUTION Danger of material damage When the water pressure is raised 180 m Ws a non return valve must be installed directly at the pump out...

Page 7: ...55 92 147 30 00 67 108 37 00 89 45 00 73 Cable weight kg m 0 20 0 25 0 30 0 40 0 65 0 85 Diameters and max lengths of the cable 6 motors for star delta start Motor version Motor Cable kW 4 x 1 5 mm 4...

Page 8: ...rtionally to the motor power see table above NOTE Do not operate the motors where the fluid temperature exceeds 55 C 8 4 Checking and correcting the motor filling level Fig 6 The checking and correcti...

Page 9: ...e switch setting of the triggering current strength and compare it with the nominal current being drawn The pump starts too often Reduce the number of starting procedures danger of motor overheating a...

Page 10: ......

Page 11: ......

Page 12: ...Pioneering for You WILO SE Wilopark 1 D 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com Local contact at www wilo com contact...

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