Wilo Helix-V X-Care Installation And Operating Instructions Manual Download Page 10

21

WILO SE 03/2013

English

9. Maintenance 

All servicing should be performed by an
authorized service representative!

WARNING! Electrical shock hazard!

Dangers caused by electrical energy must be
excluded. 
All electrical work must be performed after
power supplies have been switched off for both,
pump and X-Care, and secured against unautho-
rized switching.

WARNING! Risk of scalding!

In case of high water temperatures and high sys-
tem pressure close the isolating valves located in
front of and behind the pump. First, allow pump
to cool down.

• Helix pumps have been designed for low-main-

tenance.

• If needed, mechanical seal is easily replaceable

thanks to its cartridge seal design. Turn both
pump and X-Care off. Disconnect [E] connector
for dismantling. After cartridge seal replacement,
take care to connect [A] before pump start.

• Always keep the pump and X-Care perfectly

clean.

• If required, clean X-Care only with a wet rag.

WARNING!

Do not use alcohol, solvent or acid solution to
clean X-Care.

• Take care to maintain pump according to its

installation and operating instructions. 

10. Faults, causes and remedies

WARNING! Electrical shock hazard!

Dangers caused by electrical energy must be
excluded.
All electrical work must be performed after
power supplies of both, pump and X-Care, have
been switched off and secured against unautho-
rized switching.

DANGER! Risk of injury or electrical shock haz-
ard!

Electrical connections of pump and X-Care are
totally independent: power supplies of both,
pump and X-Care, must be turned off before any
operations.
In particular, X-Care power on indicator [1] does
not mean that pump is also turned off. 

WARNING! Risk of scalding!

In case of high water temperatures and high sys-
tem pressure close the isolating valves located in
front of and behind the pump. First, allow pump
to cool down.

• All defects mentioned below activate the

“defect” indicator and the dry-contact relay but
only if the “Defect post” parameter is set (see
§8.1).

NOTE: Both "Defect" indicators show dry-con-
tact relay status.

8.2 X-Care settings

• In case of customization, it is recommended to

set up X-Care before any pump starts.

• Turn X-Care on.
• X-Care settings is possible by using infrared

communication or CAN bus facilities.

8.2.1 Infrared communication

• Requirements:

PDA with one SDIO slot,
IR-module (available as accesories),
IR-module setup software (available from Wilo
web site).

•  When communication between PDA and X-Care

is set, one click on 

button displays configu-

ration settings menu.

8.2.2 CAN bus

•  CAN interface is developped according to ISO

11898 standard and data transfer rate could
reach up to Mbit/s.

• On this basis, profiles have been developed for

several product ranges and allows a uniform use
of products. CiA 450 profile defines properties
for pumps. Wilo CAN bus interface is already
compliant with future product profile based on
DS CiA 301 communication protocol.

NOTE: Use of optocoupler is recommended when
distance between 2 CAN devices exceeds 100 m.

• Requirements :

CAN library (available from Wilo web site) ,
Optocoupleur if necessary.

• See "Configuration" paragraph of CAN library

documentation to access to the same parame-
ters than those available through infrared com-
munication.

8.3 System filling - Venting

CAUTION! Possible damage of the pump!

Never operate the pump dry.
The system must be filled before starting the
pump.

•  Take care to prepare pump according to its

installation and operating instructions.

•  Correct direction of rotation will be shown by

"Direction of rotation" indicator [2] lit with
GREEN light.

8.4 Starting the pump

•  Take care to start pump according to its installa-

tion and operating instructions.

Summary of Contents for Helix-V X-Care

Page 1: ...X Care Pioneering for You 4 157 926 Ed 04 2015 02 Wilo de Einbau und Betriebsanleitung en Installation and operating instructions fr Notice de montage et de mise en service nl Inbouw en bedieningsvoor...

Page 2: ...Fig 1 A E C D B 1 2...

Page 3: ...problems Information that appears directly on the product such as Direction of rotation arrow Identifiers for connections Name plate Warning sticker must be strictly complied with and kept in legible...

Page 4: ...manufacture of spare parts Unauthorised modification and manufacture of spare parts will impair the safety of the prod uct personnel and will make void the manufac turer s declarations regarding safet...

Page 5: ...ion interface for PDA SDIO slot 2066810 Maximum operating pressure Maximum pressure 16 or 25 bar depending on pump maximum pressure Temperature range Liquid temperature 20 to 120 C 30 to 120 C if full...

Page 6: ...normally opened mode or normally closed mode depending on the cabling Every defect has got a maximum number of occurrences per day starting from X Care power on see chapter 10 faults causes and remed...

Page 7: ...ired DANGER Risk of injury or electrical shock haz ard Electrical connections of pump and X Care are totally independent power supplies of both pump and X Care must be turned off before any operations...

Page 8: ...CAN L2 CAN Low CAN bus output wire CAN H1 CAN High CAN bus input wire CAN H2 CAN High CAN bus output wire Connection to mains supply Terminals Connect the 3 wire cables on the power terminals and eart...

Page 9: ...t relay is set when defect occurred and other defect indica tor is turned ON Low speed Yes No See Maximum speed parameter No Direction of rotation Yes Yes No X Care temperature Yes Yes Defect occurred...

Page 10: ...re close the isolating valves located in front of and behind the pump First allow pump to cool down All defects mentioned below activate the defect indicator and the dry contact relay but only if the...

Page 11: ...Prime the pump again refer to installa tion and operating instructions manual provided with the pump Check tightness of seals and gaskets on suction side E16 60s No restart 1 Wrong direction of rotati...

Page 12: ...sheet coupling pro tector E 11 Spare parts All spare parts must be ordered through Wilo Customer Services In order to avoid any mistakes please specify the name plate data for orders Spare parts cata...

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Page 17: ...WILO Central Asia 050002 Almaty T 7 727 2785961 LQIR ZLOR N Korea 2 3XPSV WG DQJVHR XVDQ T 82 51 950 8000 ZLOR ZLOR FR NU Latvia 2 DOWLF 6 1019 Riga T 371 6714 5229 LQIR ZLOR OY Lebanon WILO LEBANON...

Page 18: ...Pioneering for You WILO SE Nortkirchenstra e 100 D 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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