Wilo Helix EXCEL Complete Installation And Operation Manual Download Page 8

8

English

1. General

   1.1   About this document

The language of the original operating instruc-
tions is English. All other languages of these inst-
ructions are translations of the original operating 
instructions.
These installation and operating instructions are 
an integral part of the product. They must be kept 
readily available at the place where the product is 
installed. Strict adherence to these instructions is 
a precondition for the proper use and correct ope-
ration of the product.
These installation and operating instructions cor-
respond to the relevant version of the product and 
the underlying safety standards valid at the time 
of going to print.

2. Safety

These instructions contain important informa-
tion which must be followed when installing and 
operating the pressure boosting package. It is th-
erefore imperative that they be read by both the 
installer and the operator before the pump is in-
stalled or operated.
Both the general safety instructions in this section 

and the more specific safety points in the follo

-

wing sections should be observed.

    2.1  Instruction symbols used in this operating ma-

nual

          Symbols

General danger symbol

Hazards from electrical causes

NOTE: ...

          Signals words:

DANGER! Imminently hazardous situation. 

Will result in death or serious injury if not avoi-

ded.
WARNING! Risk of (serious) injury. ‘Warning’ im-

plies that failure to comply with the safety ins-

tructions is likely to result in (severe) personal 

injury.
CAUTION! Risk of damage to the pump/ins-

tallation. ‘Caution’ refers to potential product 

damage if this information is disregarded.

NOTE:  Useful information on the handling of the 
product. It attends the user to possible problems.

   2.2  

Personnel qualification

The personnel installing the pump must have the 

appropriate qualification for this work

.

   2.3  Risks incurred by failure to comply with the 

safety instructions

Failure to comply with the safety instructions 
could result in personal injury or damage to the 
pump or installation. Failure to comply with the 
safety instructions could also invalidate any claim 
for damages.
In particular, failure to comply with these safety 
instructions could give rise, for example, to the 
following risks:

•  Failure of important pump or installation func-

tions,

•  Failure of specified maintenance and repair me

-

thods, 

•  Personal injury due to electrical, mechanical and 

environmental causes,

•  Damage to property.

   2.4  Safety precautions for the operator

The relevant accident precaution regulations must 
be observed. Dangers caused by electrical energy 
must be excluded. Local or general regulations 
[e.g. NEC, IEC, VDE, etc.] and directives from local 
electrical supply companies are to be followed.

   2.5  Safety precautions for inspection and  

installation

The operator must ensure that all inspection and 
installation work is carried out by authorized and 

qualified  specialists  who  have  carefully  studied 

these instructions. 
Work on the pump/unit must be carried out only 
with the pump disconnected (locked out) from the 
electrical supply and at complete standstill.

   2.6  Unauthorized alterations and manufacture of 

spare parts

Alterations to the pump or installation may only 
be made in agreement with the manufacturer. The 
use of original spare parts and accessories autho-
rized by the manufacturer will ensure safety. The 
use of any other parts may invalidate claims revo-
king the liability of the manufacturer.

   2.7  Improper use

The  operation of the pressure booster package 
can only be guaranteed if it is used in accordance 
with paragraph 4 of the operating instructions. All 
values must neither exceed nor fall below the limit 
values given in the catalogue or data sheet.

Helix EXCEL Complete  - Installation  and operation manual  (Version 1  11012019)

Summary of Contents for Helix EXCEL Complete

Page 1: ...Pioneering for You Wilo Helix EXCEL Complete Wilo Helix EXCEL Complete November 2019 Installation and operation manual...

Page 2: ...Fig 1...

Page 3: ...Fig 2...

Page 4: ...Fig 3 Fig 4 1 Fig A1...

Page 5: ...2 3 4 5 6 7 7 Fig A2 Fig A3...

Page 6: ...Fig A4 6 5 Fig A5 Fig A6...

Page 7: ...7 en Installation and operating instructions 8...

Page 8: ...iate qualification for this work 2 3 Risks incurred by failure to comply with the safety instructions Failure to comply with the safety instructions could result in personal injury or damage to the pu...

Page 9: ...in stainless steel 304 2 pump casing in stainless steel 316L hydraulic in stainless steel 316L 3 pump casing in cast iron GJL 250 hydraulic in stainless steel 304 A3 ANSI flanges 300 lb E O rings EPDM...

Page 10: ...ertical high pressure non self priming pumps with inline connection based on multistage design Helix EXCEL pumps combine use of both high efficiency hydraulics and electronically commu tated motors Al...

Page 11: ...r liftinglugs theseareonlydesignedtoliftthemotor alone The motor is provided with condensate hole under the motor filled in factory by caps to guarantee the IP55 protection For use in envi ronments wh...

Page 12: ...NOTE If you have to install a differential cir cuit breaker for users protection it must have a delay effect Adjust it according to the current mentioned on the pump identification sticker NOTE This p...

Page 13: ...d on off via the external potential free contact In systems with a high switching frequency 20 switch ons offs day switching on off is to be done via ext off SBM Available transfer relay In normal ope...

Page 14: ...t terminal installation The external control allows for the enabling disabling of the pump via the free contact To disable this control a ju mper must be placed between terminals 3 and 4 Example Float...

Page 15: ...ut via red button or infrared module IR Stick Regulation through a sensor temperature flow 2 wires 20mA 10V 24V 3 wires 20mA 10V 0V 24V Setpoint determined via external source IN External control Exte...

Page 16: ...t earth connection of the pump and installa tion IN1 Input signal in Constant pressure Variable pressure and P I D control mode 100 Sensor signal 4 20mA 0 2 4 20 Input current mA Value in of the range...

Page 17: ...external frequency control in Speed control mode 100 30 30 External Signal 0 20mA 0 2 4 6 10 20 Input current mA Frequency of the converter Area where converter stops Minimum run speed 100 External S...

Page 18: ...hten the air bleed screw when air escapes at the air bleed screw and the pumped liquid flows 6a WARNING When the pumped liquid is hot and the pressure high the stream escaping at the air bleed screw m...

Page 19: ...wise and when counterclockwise Pressing the red button confirms the selection DIP Switches The frequency converter is equipped with a DIP Switch terminal Switch 1 is the Service Switch On indicates SE...

Page 20: ...to material da mage on the pump or installation Settings in SERVICE mode should only be made during commissioning and only by skilled technicians Symbol Description When the arrow appears Pressing the...

Page 21: ...asic menus in normal operation Switch1 OFF in OPERATION position Setting point Controle type Information Service Acknowledge Errors Pump Appears when an error is actived Helix EXCEL Complete Installat...

Page 22: ...s Comsuption Run time counter SSM relay Pump name User controller software version Motor controller software version SBM relay ext off Actual values Pressure or Not shown when speed control is active...

Page 23: ...ng of the 3 operating modes Fig A10 Speed control Constant pressure Variable pressure P I D control After setting put the switch 1 on OFF position Fig A1 ref 1 Expert Mode Press the Red button and hol...

Page 24: ...put IN1 Selection of the signal type External setpoint input IN2 desactivated Selection OFF External setpoint input IN2 desactivated Selection OFF External setpoint input IN2 activated Selection ON Ex...

Page 25: ...disable Not shown when PID Control is active Only shown when PID Control is active Sensor range Selection of signal type Selection Selection parameters P Selection parameters I Selection parameters D...

Page 26: ...ired by the pump The accuracy of the sensor shall be 1 and it is used between 30 and 100 of the measuring scale range The tank must have a minimum vo lume of 8L For the starting up we recommend a pres...

Page 27: ...p delivers unevenly Air in pump Evacuate the air in the pump check that the suction pipe is airtight If required start the pump 20 30s open the air bleed screw in order to move air away close the air...

Page 28: ...stops the relay is deactiveted Information is given to the control box regarding the availability of the pump even temporarily State 2 Run transfer relay The relay is activated when the pump runs Stat...

Page 29: ...k the tightness of the foot valve 300s E020 5s immediate 300s 6 Excessive motor heat Clean the cooling ribs of the motor 300s Ambient temperature higher than 104 F 40 C Themotorisforeseentorunatanambi...

Page 30: ...The system returns to the status page NOTE When there is a time before considering of the defect after signalling example 300s the defect must always be manually acknowledged The auto reset timer is...

Page 31: ...ge to the environment and dangers to your personal health NOTICE Disposal in domestic waste is forbid den This symbol can appear on the product the pac kaging or the accompanying documentation It mean...

Page 32: ...neering for You WILO USA LLC 9550 W Higgins Rd 300 Rosemont IL 60018 USA P 888 945 6872 F 888 945 6873 WILO Canada Inc Bay 7 2915 10th Ave N E Calgary Alberta T2A 5L4 CANADA P 403 276 9456 F 403 277 9...

Reviews: