Wilo Flumen EXCEL-TRE 50-3 90-2 Series Installation And Operating Instructions Manual Download Page 5

Page: 5 / 52

Installation and operating instructions • Wilo-Flumen OPTI-TR 50-3 ... 120-1, Wilo-Flumen EXCEL-TRE 50-3 ... 90-2 • Ed.01/2022-07

CAUTION

Type and source of the danger!

Consequences or information.

Signal words

•

DANGER!

Failure to observe the safety instructions will result in serious
injuries or death!

•

WARNING!

Failure to follow the instructions can lead to (serious) injuries!

•

CAUTION!

Failure to follow the instructions can lead to property damage
and a possible total loss.

•

NOTICE!

Useful information on handling the product

Markups

✓

Prerequisite

Work step/list

⇒

Notice/instructions

▶

Result

Identifying cross references

The name of the section or table is in inverted commas [“ ”]. The
page number follows in square brackets [ ].

Symbols

These instructions use the following symbols:

Danger of electric voltage

Danger of bacterial infection

Danger – explosive atmosphere

General warning symbol

Warning of cutting injuries

Warning of hot surfaces

Warning of high pressure

Warning of suspended loads

Summary of Contents for Flumen EXCEL-TRE 50-3 90-2 Series

Page 1: ...Pioneering for You Wilo Flumen OPTI TR 50 3 120 1 Wilo Flumen EXCEL TRE 50 3 90 2 6092613 Ed 01 2022 07 en Installation and operating instructions...

Page 2: ...Flumen OPTI TR 50 120 https qr wilo com 919 Flumen OPTI TR 50 120 60 Hz https qr wilo com 3919 Flumen EXCEL TRE 50 90 https qr wilo com 914 Flumen EXCEL TRE 50 90 60 Hz https qr wilo com 3914...

Page 3: ...osive atmosphere 15 5 5 Rating plate 16 5 6 Type key 17 5 7 Scope of delivery 17 5 8 Accessories 17 6 Installation and electrical connection 17 6 1 Personnel qualifications 18 6 2 Operator responsibil...

Page 4: ...ntended as an example representation of the device 1 4 Exclusion from warranty and liabil ity Wilo shall specifically not assume any warranty or liability in the following cases Inadequate configurati...

Page 5: ...ollow the instructions can lead to property damage and a possible total loss NOTICE Useful information on handling the product Markups Prerequisite 1 Work step list Notice instructions Result Identify...

Page 6: ...oper ating instructions Electrical work qualified electrician Person with appropriate technical training knowledge and ex perience who can identify and prevent electrical hazards Installation dismant...

Page 7: ...te non binding suggestions Similar products from other brands can also be used Adherence to the standards mentioned is required WILO SE does not assume any liability for the adherence of the aforement...

Page 8: ...people can come into contact with the device and conductive fluids install a residual current device RCD 2 6 Fluids hazardous to health Hazardous germs form in sewage or in stagnant water There is a...

Page 9: ...ct may automatically be activated following power cuts If the motor emerges the motor housing can heat up to above 40 C 104 F Superior must be informed immediately of any faults or irregu larities The...

Page 10: ...t the protective equipment is worn by personnel Ensure that safety and information signs mounted on the device are always legible Train the personnel on how the system operates Fit dangerous component...

Page 11: ...ed lifting gear Select lifting gear based on the attachment point Attach lifting gear to the attachment point according to local regulations Lifting equipment Check for proper function before use Only...

Page 12: ...on film on the mechanical seal NOTICE Wear pro tective gloves 4 Application use 4 1 Intended use For suspension and homogenisation in commercial areas of Process sewage Sewage containing faeces Wastew...

Page 13: ...x immersion depth 20 m 66 ft Protection class IP68 Insulation class H Max switching frequency 15 h 5 1 2 Gear Single stage planetary gear with exchangeable transmission Gear bearings have been di mens...

Page 14: ...without Ex rating OPTI TR 50 3 EXCEL TRE 50 3 OPTI TR 60 3 EXCEL TRE 60 3 OPTI TR 80 3 OPTI TR 90 2 EXCEL TRE 90 2 OPTI TR 120 1 Motor compartment sealing chamber o o o o o o Pre chamber external penc...

Page 15: ...does not feature this monitoring unit Motor winding monitoring Thermal motor monitoring protects the motor winding from overheating A temperature limiter with a bimetallic strip is fitted as standard...

Page 16: ...ot be used in zone 0 ATEX approval The mixers are suitable for operation in potentially explosive atmospheres Device group II Category 2 zone 1 and zone 2 Mixers must not be used in zone 0 FM approval...

Page 17: ...les 16 x10 stator pack length in mm Ex Ex rated S17 Propeller code for special propeller omitted for standard propeller Wilo Flumen EXCEL TRE Example Wilo Flumen EXCEL TRE 50 3 23 6 16Ex S17 Flumen Su...

Page 18: ...l sewage technology regulations for the operation of sewage systems Structural components and foundations must be of sufficient stability in order to allow the device to be fixed in a secure and funct...

Page 19: ...out by two persons Demarcate the working area Keep unauthorised persons away from the working area From a working height of more than 1 m 3 ft above the ground use scaffolding with a safety harness T...

Page 20: ...s on the motor flange up to the washer Mixer is installed Make the electrical connection 6 4 3 Installation on the basin floor with mounting bracket OPTI TR EX CEL TRE 50 3 only Fig 4 Mixer installed...

Page 21: ...structions 3 Once the anchor bolts have hardened in place fix the stand to the bottom of the basin using the fixation material 4 Lift the mixer using the hoisting gear and position it over the stand 5...

Page 22: ...Lay all connection cables and mount cable brackets Cable brackets secure connection cables to the lifting equipment This prevents the connection cables from floating around uncontrollably in the basi...

Page 23: ...able 11 Cable bracket with snap hook cable routing via lifting equipment 12 Cable bracket with snap hook safeguard against falling Mixer mounted on the lowering device 1 Slowly lower the mixer 2 Attac...

Page 24: ...f the connection cable A cable cross section in accordance with the locally applicable regulations must be used for the equipotential bonding conductor The connection must always be carried out by a q...

Page 25: ...supplied connection diagram contains detailed information about the connection cable Cable version Wiring diagram Connect the connection cable to the on site control Wiring diagram of the direct star...

Page 26: ...erature is reached Temperature limiter 1 temperature circuit The unit must be deactivated once the trigger temperature has been reached Temperature controller and limiter 2 temperature circuits Once t...

Page 27: ...and operating instructions are read and understood by all personnel All safety devices and emergency cut outs on the system side must be active and checked to ensure that they work properly The mixer...

Page 28: ...heres Device group II Category 2 zone 1 and zone 2 Mixers must not be used in zone 0 FM approval The mixers are suitable for operation in potentially explosive atmospheres Protection class Explosionpr...

Page 29: ...current consumption may vary slightly If current consumption is elevated for a longer period this indicates a change in configuration The cause for a change in conditions could be A change in the visc...

Page 30: ...mixer completely in the fluid Minimum fluid temperature 3 C 37 F 1 Switch off the mixer 2 Secure the operating point against being switched on again by unauthorised persons e g lock main switch The mi...

Page 31: ...om the mains 2 Disconnect and wind up the connection cable 3 Enter the operating space DANGER If the operating space cannot be cleaned and disinfected wear protective equipment according to work regul...

Page 32: ...ks and dispose of properly Dispose of protective clothing used in accordance with regulations Use only original parts of the manufacturer The use of any non original parts releases the manufacturer fr...

Page 33: ...gloves Before starting maintenance work meet the following requirements Wear protective equipment Observe the work regulations Safety shoes Protection class S1 uvex 1 sport S1 Protective gloves 4X42C...

Page 34: ...Check the housing and propeller for damage and wear If there are defects observe the fol lowing Repair damaged coating Order repair kits from the customer service If components have worn contact custo...

Page 35: ...tor to cool down to ambient temperature before car rying out any work Adhere to the prescribed sequence of work steps Unscrew the screw plugs slowly As soon as the pressure escapes audible whistling o...

Page 36: ...the second check contact customer service Metal chips in the operating fluid Contact the customer service 7 Clean the drain hole screw plug change the seal ring and replace the screw plug Max tighten...

Page 37: ...perating fluid immediately Always replace O rings gaskets and screw locking devices Observe the tightening torques in the appendix The use of force is strictly prohibited 9 6 1 Instructions on using s...

Page 38: ...m the shaft Screw the forcing screw into the pressure disc This presses the propeller from the shaft CAUTION The mechanical seal is no longer secured 4 Clean the shaft and apply new lubricating grease...

Page 39: ...r by hand and check that it rotates easily 2 1 Fig 18 Hub screw cap with O ring 10 Place a new O ring in the hub screw cap 11 Screw on the hub screw cap Propeller is changed Check the oil quantity in...

Page 40: ...haft has been damaged 5 Lubricate the shaft using wetted water or detergent CAUTION Do not use oil or grease as lubricants 6 Press in a new stationary ring for the mechanical seal into the housing usi...

Page 41: ...screws Screw on and fully tighten the hexagon nut Max tightening torque see appendix 10 Check the shackle position Attach the lifting equipment to shackles The mixer must remain horizontal during lif...

Page 42: ...screws 10 Attach and firmly tighten hexagon nuts Max tightening torque see appendix 11 Lay connection cable in the cable bracket and close the cable bracket CAUTION Do not tighten the cable bracket y...

Page 43: ...n of rotation Have the connection corrected by a qualified electrician 6 Increased current consumption due to clogging Clean propeller and mechanical seal Check the pre treatment 7 The density of the...

Page 44: ...rical and electronic products Proper disposal and appropriate recycling of this product prevents damage to the environ ment and danger to your personal health NOTICE Disposal in domestic waste is proh...

Page 45: ...limit values stated in IEC 60034 25 for overvoltage and rise speed If necessary install output filters Vary the pulse frequency of the frequency converter In the event of a fault in the internal seali...

Page 46: ...ical work can lead to death due to electric shock Electrical work must be carried out by a qualified electrician Observe local regulations Always connect the mixer to an electrical outlet outside the...

Page 47: ...e built in sensor De pending on the version of the thermal motor monitoring the following triggering status must arise Temperature limiter 1 temperature circuit If the threshold value is reached deact...

Page 48: ...res Check the Ex labelling on the rating plate The operator is responsible for defining the potentially explosive area Only use mixers with the appropriate Ex rating in potentially explosive atmospher...

Page 49: ......

Page 50: ......

Page 51: ......

Page 52: ...Pioneering for You Local contact at www wilo com contact WILO SE Wilopark 1 44263 Dortmund Germany T 49 0 231 4102 0 T 49 0 231 4102 7363 wilo wilo com www wilo com...

Search results

Summary of Contents for Flumen EXCEL-TRE 50-3 90-2 Series

Reviews:

Related manuals for Flumen EXCEL-TRE 50-3 90-2 Series

Brands by name

Popular brands

Wilo Flumen EXCEL-TRE 50-3 90-2 Series, Installation And Operating Instructions Manual

Search results

Summary of Contents for Flumen EXCEL-TRE 50-3 90-2 Series

Reviews:

Related manuals for Flumen EXCEL-TRE 50-3 90-2 Series

Brands by name

Popular brands