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Wilo-DrainLift SANI-M

2552853 • Ed.01/2020-05

en

Installation and operating instructions

Summary of Contents for DrainLift SANI-M Series

Page 1: ...Pioneering for You Wilo DrainLift SANI M 2552853 Ed 01 2020 05 en Installation and operating instructions ...

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Page 3: ...nded use 9 3 2 Improper use 9 4 Product description 10 4 1 Design 10 4 2 Materials 10 4 3 Monitoring devices 10 4 4 Operating principle 11 4 5 Operation with frequency converter 11 4 6 Type key 11 4 7 Technical data 11 4 8 Scope of delivery 12 4 9 Accessories 12 5 Transportation and storage 12 5 1 Delivery 12 5 2 Transport 12 5 3 Storage 13 6 Installation and electrical connection 13 6 1 Personnel...

Page 4: ...nsibilities 24 9 3 Shut down 24 9 4 Removal 25 9 5 Clean and disinfect 26 10 Maintenance and repair 26 11 Spare parts 26 12 Disposal 26 12 1 Protective clothing 26 12 2 Oils and lubricants 27 12 3 Information on the collection of used electrical and electronic products 27 ...

Page 5: ... cases ƒ Inadequate configuration due to inadequate or incorrect instructions by the operator or the client ƒ Non compliance with these instructions ƒ Improper use ƒ Incorrect storage or transport ƒ Incorrect installation or dismantling ƒ Insufficient maintenance ƒ Unauthorised repairs ƒ Inadequate construction site ƒ Chemical electrical or electrochemical influences ƒ Wear 2 Safety This chapter c...

Page 6: ...l information on handling the product Markups Prerequisite 1 Work step list Notice instructions Result Symbols These instructions use the following symbols Danger caused by electric voltage Danger of bacterial infection Danger of explosion Warning hot surfaces Personal protective equipment wear a safety helmet Personal protective equipment wear safety footwear Personal protective equipment wear pr...

Page 7: ...hing characteristics of the circuit breakers must conform to the rated current of the connected product Observe local regulations Residual current device RCD ƒ Install a residual current device RCD in accordance with the regulations of the local energy supply company ƒ If people can come into contact with the device and conductive fluids install a re sidual current device RCD 2 5 Pumping fluids th...

Page 8: ...erve protective measures in accordance with work regulations e g carry a gas detector with you ƒ Clean the device thoroughly WARNING Risk of fire if inappropriate clothing is worn and highly flammable cleaning agents are used Static charging may occur when cleaning plastic parts There is a risk of fire Only wear anti static clothing and do not use highly flammable cleaning agents 2 9 During operat...

Page 9: ... containing faeces ƒ In cases where sewage cannot be led to the sewer system via a natural fall ƒ For the backflow resistant drainage in cases where the discharge point is below the backflow level NOTICE Install grease traps upstream of the lifting unit if pumping greasy sewage The version for aggressive fluids SANI C is suitable for pumping ƒ Swimming pool water with a max chloride content of 1 2...

Page 10: ...ustable follow up time Wilo Control EC L ƒ Operation via display and icon based alphanumeric menu ƒ Collective fault signal with potential free contact ƒ Individual fault signal with potential free contact ƒ ModBus interface ƒ Integrated and mains independent alarm ƒ Adjustable follow up time 4 2 Materials ƒ Motor housing 1 4404 AISI 316L ƒ Hydraulics PP GF30 ƒ Impeller PP GF30 or 1 4408 AISI 316 ...

Page 11: ...rol EC L ƒ 4 operating mode S1 switchgear Control EC L C Version for aggressive fluids 4 7 Technical data Approved field of application Max intake per hour 3000 l 792 5 US liq gal Max pressure in the pressure pipe 6 bar 87 psi Max delivery head See rating plate Max volume flow See rating plate Max positive suction head 5 m 16 5 ft Fluid temperature 3 40 C 37 104 F max 65 C 149 F for 5 min Ambient ...

Page 12: ...ation mat ƒ 9 V rechargeable battery ƒ Operating and maintenance manual 4 9 Accessories On the pressure side ƒ DN 80 flange connector for connection of a DN 80 pressure pipe ƒ DN 80 flange gate valve made of cast material with flat gasket and assembly mater ial On the inlet side ƒ DN 100 DN 150 gate valve made of plastic with fixed pipe ends ƒ DN 100 DN 150 inlet seals ƒ DN 100 DN 150 inlet sets g...

Page 13: ...er service When storing the pump please note the following points ƒ Place the lifting unit securely on a firm surface and secure it against slipping and fall ing over ƒ Permitted storage temperature 15 60 C 5 140 F max humidity 90 non condensing We recommend frost proof storage Storage temperature 5 25 C 41 77 F relative humidity 40 50 ƒ Drain the collection reservoir completely ƒ Coil up connecti...

Page 14: ...he event of an accident Provide pump sump in the operating space min dimen sions 500x500x500 mm 20x20x20 in Select pump accordingly Ensure that manual drainage is possible ƒ All connection cables must be laid properly The connection cables must not pose any risk i e tripping damage during operation Check whether the cable cross sec tion and the cable length are sufficient for the selected installa...

Page 15: ...ubjected to different pressures during operation Pressure peaks can also occur e g when closing the swing check valve which may be several times higher than the pump pressure depending on the operating conditions These different pres sures put a strain on the piping and the pipe adaptors In order to ensure safe and fault less operation the piping and pipe adaptors must be checked based on the foll...

Page 16: ...or 9 Attach the switchgear to the wall so as to be overflow proof see switchgear in structions 10 Lay the connection cable in accordance with regulations Lifting unit installed so as to protect against buoyancy and twisting Next step Connect the pressure pipe 6 4 6 Connecting the pressure pipe 40 60 mm 1 5 2 4 in 1 2 3 4 5 6 7 8 Fig 3 Fit pressure connection 1 Lifting unit 2 Swing check valve with...

Page 17: ...ge pipe with two pipe clamps each Max tightening torque 5 Nm 3 7 ft lb Pressure pipe connected Next step Connect the inlet 6 4 7 Connecting the inlet The inlet can be in the areas indicated for the rear wall both side walls and the tank roof as desired 53 378 232 57 63 51 118 118 403 65 240 403 118 287 287 99 128 97 170 80 Fig 4 Inlet areas Note the following when connecting the inlet ƒ Connect th...

Page 18: ... connection depends on the drilled hole Make sure the excess material in the drill bit is removed completely If the excess material removal is reduced the material will heat up too quickly and melt Interrupt the drilling process allow the material to cool and clean the hole saw Reduce the speed of the drill Vary the feed pressure when drilling 3 Deburr and smooth the cut surface 4 Insert the inlet...

Page 19: ...kflow into the inlet and the collection reservoir can burst Shut off the inlet and drain the collection reservoir 4 7 Fig 7 Connection of diaphragm hand pump 4 Pressure connection 7 Emergency drain connection Observe the following points when installing a diaphragm hand pump ƒ Select an installation height which is optimal for operation ƒ Connect the diaphragm hand pump to the emergency drain lowe...

Page 20: ...n monitoring only for three phase current ƒ High water alarm For detailed information refer to the installation and operating instructions for the switchgear ƒ Electrical connection of the lifting unit to the switchgear ƒ Overview and description of functions ƒ Setting the switching points Switching points The switching points of the lifting unit can be adjusted to the positive suction head This r...

Page 21: ... conditions 7 3 Operation CAUTION Malfunction due to incorrect operation of the switchgear When the plug is inserted the switchgear starts in the last operating mode that was set In order to be familiar with the operation of the switchgear the installation and operating instructions for the switchgear must be read before inserting the plug The lifting unit is operated by the switchgear The switchg...

Page 22: ...time is changed The operating mode indicates the activation period and the downtime 7 6 Setting for venting screw The swing check valve is equipped with a venting screw The swing check valve can be opened via the venting screw for inspection work As a result the remaining fluid can flow back into the collection reservoir from the pressure pipe You should then restore the factory setting of the ven...

Page 23: ...eck valve closes more smoothly NOTICE System problems when delivery head is too low If the geodesic delivery head is below 2 m 6 5 ft a leakage can occur in the collec tion reservoir The swing check valve does not close tightly due to a lack of required counter pressure This can result in repeated activation cycling of the lifting unit ƒ Open gate valves in the inlet and pressure pipe ƒ The maximu...

Page 24: ...ctioning of the complete system ƒ Installation dismantling work trained specialist in plant technology for sanitary fa cilities Fixation and buoyancy safeguards connection of plastic pipes ƒ Electrical work qualified electrician Person with appropriate technical training knowledge and experience who can identify and prevent electrical hazards 9 2 Operator responsibilities ƒ Observe locally applica...

Page 25: ...must make sure that the personnel have received and read the work regulations DANGER Risk of death due to electrocution Improper conduct when carrying out electrical work can lead to death due to electric shock Electrical work must be carried out by a qualified electrician in accordance with the locally applicable regulations DANGER Risk of fatal injury due to dangerous lone working practices Work...

Page 26: ... with local regulations A disinfectant in accordance with work regulations is available NOTICE Strictly observe the manufacturer s specifications concerning use 1 Spray the lifting unit with clean water from top to bottom 2 Open and rinse the inspection opening on the collection reservoir and the swing check valve 3 Spray all connection ports on the inside 4 Flush any dirt residues on the floor in...

Page 27: ...aste is prohibited In the European Union this symbol may be included on the product the packaging or the accompanying documentation It means that the electrical and electronic products in question must not be disposed of along with domestic waste Please note the following points to ensure proper handling recycling and disposal of the used products in question ƒ Hand over these products at designat...

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