Wilo COR-1HELIX VE5203/3/VR Installation And Operating Instructions Manual Download Page 16

English

Installation and operating instructions Wilo-Economy CO-1, CO/T-1;-Comfort-Vario COR-1 

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Installation and operating instructions

1 General

Only properly trained staff should carry out the 
installation and commissioning!

1.1

About this document

The language of the original operating instruc-
tions is German. All other languages of these 
instructions are translations of the original oper-
ating instructions.
These installation and operating instructions are 
an integral part of the product. They must be kept 
readily available at the place where the product is 
installed. Strict adherence to these instructions is 
a precondition for the proper use and correct 
operation of the product.
These installation and operating instructions cor-
respond to the relevant version of the product and 
the underlying safety standards valid at the time 
of going to print.
EC declaration of conformity:
A copy of the EC declaration of conformity is a 
component of these operating instructions. 
If a technical modification is made on the designs 
named there without our agreement, this declara-
tion loses its validity. 

2 Safety

These operating instructions contain basic infor-
mation which must be adhered to during installa-
tion and operation. For this reason, these operat-
ing instructions must, without fail, be read by the 
service technician and the responsible operator 
before installation and commissioning.
It is not only the general safety instructions listed 
under the main point “safety” that must be adhered 
to but also the special safety instructions with 
danger symbols included under the following main 
points.

2.1

Indication of instructions in the operating 
instructions

Symbols:

General danger symbol

Danger due to electrical voltage

NOTE: ... 

Signal words:

DANGER!
Acutely dangerous situation.
Non-observance results in death or the most 
serious of injuries.

WARNING!
The user can suffer (serious) injuries. 'Warning' 
implies that (serious) injury to persons is proba-
ble if this information is disregarded.

CAUTION!
There is a risk of damage to the product/unit. 
'Caution' implies that damage to the product is 
likely if this information is disregarded.

NOTE: Useful information on handling the prod-
uct. It draws attention to possible problems.

2.2 Personnel qualifications

The installation, maintenance and repair person-
nel must have the necessary qualifications for this 
work.

2.3 Danger in the event of non-observance of the 

safety instructions

Non-observance of the safety instructions can 
result in risk of injury to persons and damage to 
product/unit. Non-observance of the safety 
instructions can result in the loss of any claims to 
damages.
In detail, non-observance can, for example, result 
in the following risks:

• Failure of important product/unit functions
• Failure of required maintenance and repair proce-

dures

• Danger to persons from electrical, mechanical and 

bacteriological influences

• Property damage

2.4 Safety instructions for the operator

The existing directives for accident prevention 
must be adhered to.
Danger from electrical current must be eliminated. 
Local directives or general directives [e.g. IEC, VDE 
etc.] and local power supply companies must be 
adhered to.
This device is not intended to be operated by per-
sons (including children) with impaired physical, 
sensory or mental capacities or lack of experience 
and/or lack of knowledge, except in cases where 
they are supervised by a person responsible for 
their safety or where they receive instruction from 
such a person as to how the device is to be opera-
ted.
Children must be kept under supervision in order 
to ensure that they do not play with the device.

2.5 Safety instructions for inspection and 

installation work

The operator must ensure that all inspection and 
installation work is carried out by authorised and 
qualified personnel, who are sufficiently informed 
from their own detailed study of the operating 
instructions.
Work on the product/unit should only be carried 
out when it has been brought to a standstill. It is 
mandatory that the procedure described in the 
installation and operating instructions for shut-
ting down the product/unit be complied with.

Summary of Contents for COR-1HELIX VE5203/3/VR

Page 1: ...nleitung GB Installation and operating instructions F Notice de montage et de mise en service NL Inbouw en bedieningsvoorschriften Wilo Economy CO 1 CO T 1 CE ER Wilo Comfort Vario COR 1 GE VR 2 527 2...

Page 2: ...Fig 1a Fig 1b 9 8 3 2 1 10 4 6 5 12 11 15 8 10 9 2 11 15 Fig 1c Fig 1d 10 9 11 15 13 8 3 2 1 10 4 6 12 14 11 5 15...

Page 3: ...Fig 1e Fig 1f 13 8 3 2 1 11 4 6 5 12 9 10 15 2 3 4 1 5 6 8 10 12 11 15 Fig 1g 13 8 3 2 1 11 4 5 10 15 6...

Page 4: ...Fig 2a Fig 2b...

Page 5: ...Fig 3a 20 19 25 24 21 22 20 19 26 27...

Page 6: ...Fig 3b 19 28 20 21 19 20 21 22 23...

Page 7: ...Fig 4 Fig 5...

Page 8: ...Fig 6a...

Page 9: ...Fig 6b Fig 7a Fig 7b...

Page 10: ...Fig 8...

Page 11: ...Fig 9 Fig 10a...

Page 12: ...Fig 10b...

Page 13: ...2 3 Transport and interim storage 22 4 Intended use 22 5 Product information 23 5 1 Type key 23 6 Description of the product and accessories 23 6 1 General description 23 6 2 Components of the system...

Page 14: ...24 Scale for deactivation pressure 25 Scale for differential pressure 26 Connection as normally closed contact i e the contact opens when pressure rises 27 Connection as normally open contact i e the...

Page 15: ...e vibration dampers included in delivery into the threaded inserts provided and secure with counter nuts BW Bend angle for flexible connection line RB Bend radius for flexible connection line Fig 9 Lo...

Page 16: ...information is disregarded CAUTION There is a risk of damage to the product unit Caution implies that damage to the product is likely if this information is disregarded NOTE Useful information on hand...

Page 17: ...d the accompa nying accessories packaging damage is found which could have been caused by a fall or the like check the system and or the accessory compo nents for possible deficiencies You may wish to...

Page 18: ...tem sepa ration e g CO 1 Helix V22 08 CE CO COmpact pressure boosting system 1 With one pump Helix V Pump series reference seeattached pump documentation 22 Nominal volume flow Q m3 h 08 Number of pum...

Page 19: ...valve 10 on the pressure side There is also a unit that can be shut off containing a pressure sensor or pressure switch 5 depending on the type of control device and a pressure gauge 15 and an 8 litr...

Page 20: ...ump until the set control parameters are reached For a more precise description of the type of control the control process and the setting options see the installation and operating instructions for t...

Page 21: ...ical control room or in a separate dry well ventilated and frost proof room that can be locked requirement of DIN 1988 to be observed where applicable Adequately dimensioned floor drainage drain conne...

Page 22: ...nstallation of a T connector on the consumer side of the system if there is a dia phragm pressure vessel on the discharge side immediately after it in front of the next shut off device Its branch prov...

Page 23: ...d operating instructions of the vessel 7 2 6 Safety valve accessory A component tested safety valve must be installed on the discharge side if the sum of the maximum possible supply pressure and the m...

Page 24: ...he expansion joints must be accessible for inspection at any time and therefore must not be covered by the pipe insulation NOTE Expansion joints are subject to wear It is neces sary to regularly check...

Page 25: ...1 a universal current sensitive residual current operated protection switch with a trigger current of 300 mA must be installed The protection class of the system and of the individual components are i...

Page 26: ...ck and set the operating parameters required on the control device according to the attached installation and operating instructions With systems of types CO 1 ER and CO T 1 ER you may need to check a...

Page 27: ...r ER switchgear If the application absolutely requires the fire extinguishing system mode to be possible the pressure switch must be replaced because that mode requires the contact to open when pressu...

Page 28: ...nitrogen in the dia phragm pressure vessel can lead to damage or destruction of the vessel and thereby also to personal injury The safety measures for the handling of pressu rised vessels and technic...

Page 29: ...d according annex I No 1 5 1 of the EC Machinery directive 2006 42 EC Les objectifs protection de la directive basse tension 2006 95 CE sont respect es conform ment appendice I n o 1 5 1 de la directi...

Page 30: ...es of the low voltage directive 2006 95 EC are realized according annex I No 1 5 1 of the EC Machinery directive 2006 42 EC Les objectifs protection de la directive basse tension 2006 95 CE sont respe...

Page 31: ...oven m Niniejszym deklarujemy z pe n odpowiedzialno ci e dostarczony wyr b jest zgodny z nast puj cymi dokumentami Sm rnice ES pro strojn za zen 2006 42 ES dyrektyw maszynow WE 2006 42 WE EC 2006 42 E...

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Page 34: ...ungary WILO Magyarorsz g Kft 2045 T r kb lint Budapest T 36 23 889500 wilo wilo hu Ireland WILO Engineering Ltd Limerick T 353 61 227566 sales wilo ie Italy WILO Italia s r l 20068 Peschiera Borromeo...

Page 35: ...31 4102 7900 T 01805 W I L O K D 9 4 5 6 5 3 F 0231 4102 7126 kundendienst wilo com Erreichbar Mo Fr von 7 17 Uhr Wochenende und feiertags 9 14 Uhr elektronische Bereitschaft mit R ckruf Garantie Kund...

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