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Installation and operating instructions • Wilo-Control MS-L • Ed.02/2022-05

33

General overhaul

During a general overhaul, all of the components, wiring and the housing are checked for
wear. Defective or worn components are replaced.

11

Faults, causes and remedies

DANGER

Risk of fatal injury due to electrical current!

Improper conduct when carrying out electrical work can lead to death
due to electric shock!

• Electrical work must be carried out by a qualified electrician!
• Observe local regulations!

11.1

Operator responsibilities

Observe locally applicable accident prevention and safety regulations of trade associ-
ations.

Make sure that the personnel has had the corresponding training for the specified work.

Train the personnel on how the system operates.

When working in enclosed spaces, a second person must be present for safety reasons.

Ensure enclosed spaces have sufficient ventilation.

Take immediate countermeasures if there is a build-up of toxic or suffocating gases!

11.2

Fault indication

The LEDs indicate possible faults. Have the system checked according to the displayed fault
and have defective components replaced. Faults are displayed as follows:

LED lights up or flashes.

The collective fault signal is activated.

If the internal buzzer is activated, there is an audible alarm signal.

11.3

Fault acknowledgement

Press the “Buzzer off/reset” button to deactivate the alarm and the collective fault sig-
nal.

Press the “Buzzer off/reset” button for at least 1 s to acknowledge a fault.

NOTICE! The fault can only be acknowledged once the error has been remedied!

11.4

Error messages

Symbol

Signalling

Cause

Troubleshooting

LED 

lights up.

Service interval has elapsed.

Carry out maintenance. Have customer service reset the
counter.

LED 

flashes.

Operating parameters exceeded.

Check the system’s settings. Have customer service reset
the counter.

LED 

lights up.

High water alarm active

Check pump/system operating conditions and level set-
tings.

LED 

flashes.

Switchgear is operated without any
load.

Check mains connection of the switchgear and pump con-
nection.

LED 

lights up.

Set rated current exceeded

Check and, if necessary, correct the setting of DIP switch 1.

LED 

lights up.

Temperature sensor in motor triggered

Check connection, the converter bridge may be missing.

Check the operating conditions of the pump.

All LEDs light up for
2 s.

Key lock active

Deactivate key lock.

All LEDs light up
from right to left.

Incorrect phase sequence at mains con-
nection

Swap over 2 phases at the mains connection of the
switchgear.

All LEDs flash at the
same time.

Sensor fault

Check connection.

Contact customer service to have the faulty sensor re-
placed.

11.5

Fault memory

The last fault is stored retentively in the fault memory. The corresponding LED lights up
when the fault is retrieved.

Summary of Contents for Control MS-L

Page 1: ...Pioneering for You Wilo Control MS L 2552612 Ed 02 2022 05 en Installation and operating instructions...

Page 2: ...Control MS L https qr wilo com 1393...

Page 3: ...M L N PE N WSK 1 230V 50 60Hz 1 L N ON OFF ON U V W L N min 12 VDC 10 mA max 250 VAC 1 A 120 60 0 Seconds ON 100 K DIP 1 2 3 4 5 6 7 8 PE 1 2 3 7 8 9 4 5 6 GL WSK HW T1 1 3 5 13 A1 2 4 6 14 A2 T2 T3...

Page 4: ...3 M PE WSK 1 230V 50 60Hz 1 L N ON OFF ON U V W L N 1 2 3 4 1 2 3 4 120 60 0 Seconds ON 100 K DIP 1 2 3 4 5 6 7 8 PE 1 2 3 7 8 9 4 5 6 GL WSK HW T1 1 3 5 13 A1 2 4 6 14 A2 T2 T3 L1 L2 L3 NO 5 6 8 2 3...

Page 5: ...2 U bk bn V W N L L1 L2 L3 PE 3 400V 50 60Hz L1 L L2 N PE 1 230V 50 60Hz 30 15 0 Seconds ON 100 K DIP 1 2 3 4 5 6 7 PE 1 2 5 7 8 9 6 WSK T1 1 3 5 13 A1 2 4 6 14 A2 T2 T3 L1 L2 L3 NO 5 6 8 ON 1 2 3 10...

Page 6: ...14 13 12 11 9 8 7 6 5 4 3 2 1 HW T1 1 3 5 13 A1 2 4 6 14 A2 T2 T3 L1 L2 L3 NO L1 L2 L3 N WSK M 3 WSK M 1 T1 1 3 5 13 A1 2 4 6 14 A2 T2 T3 L1 L2 L3 NO ON DIP 1 2 3 4 5 6 7 PE L1 L2 L3 PE 3 400V 50 60H...

Page 7: ...GL WSK P2 WSK P1 SL 10 16 15 14 13 12 11 9 8 7 6 5 4 3 2 1 HW T1 1 3 5 13 A1 2 4 6 14 A2 T2 T3 L1 L2 L3 NO L1 L2 L3 N WSK M 3 WSK M 1 T1 1 3 5 13 A1 2 4 6 14 A2 T2 T3 L1 L2 L3 NO ON DIP 1 2 3 4 5 6 7...

Page 8: ...econds ON 100 K DIP 1 2 3 4 5 6 7 SSM Alarm WSK P2 Sensor ln WSK P1 16 15 14 13 12 11 10 9 4 3 2 1 T1 1 3 5 13 A1 2 4 6 14 A2 T2 T3 L1 L2 L3 NO WSK M 3 WSK M 1 U V W N L N L T1 1 3 5 13 A1 2 4 6 14 A2...

Page 9: ...tion 17 6 1 Personnel qualifications 17 6 2 Installation types 17 6 3 Operator responsibilities 17 6 4 Installation 17 6 5 Electrical connection 18 6 6 Functions 25 7 Operation 26 7 1 Operating elemen...

Page 10: ...nal and are intended as an example representation of the device 1 5 Exclusion from warranty and liabil ity Wilo shall specifically not assume any warranty or liability in the following cases Inadequat...

Page 11: ...s can lead to serious injury Caution Failure to follow instructions can lead to property damage and possible total loss Notice Useful information on handling the product Markups Prerequisite 1 Work st...

Page 12: ...efective connection cable immediately 2 4 Monitoring devices Circuit breaker The size and switching characteristics of the circuit breakers must conform to the rated current of the connected consumer...

Page 13: ...nnel on how the system operates Eliminate risk from electrical current To ensure safe working practice define personnel responsibilit ies Children and persons younger than 16 years or with reduced phy...

Page 14: ...ch pump The high water level is detected by a separate float switch Control MS L LS The level is detected continuously via a rod float sensor 4 20 mA signal The high water level is detected by a separ...

Page 15: ...VDC 10 mA Maximum 250 VAC 1 A 4 5 Functions The switchgear is equipped with the following functions All functions are switched off at the factory The functions must be switched on as required Inputs o...

Page 16: ...nd sewage Signal lamp Flash light Horn 5 Transportation and storage 5 1 Delivery After receiving the shipment check it immediately for defects damage completeness The transport company or the manufact...

Page 17: ...ative humidity 40 50 Max relative humidity 50 non condensing 6 4 1 Basic advice on fixing the switchgear in place Various structures can be used for installation concrete wall mounting rail etc For th...

Page 18: ...ctrical connection DANGER Risk of fatal injury due to electrical current Improper conduct when carrying out electrical work can lead to death due to electric shock Electrical work must be carried out...

Page 19: ...5 Potentiometer for follow up time 6 Slot 9 V rechargeable battery 7 Terminal strip Mains connection 8 DIP switch 1 9 DIP switch 2 10 DIP switch 3 Setting the switching points only MS L LS 6 5 2 DIP...

Page 20: ...L2 Fig 4 Mains connection 1 230 V with main switch 1 Main switch 4 Terminal strip Earth 7 Terminal strip Mains connection 8 DIP switch 1 9 DIP switch 2 NOTICE Install two cable bridges on the mains t...

Page 21: ...elected mains voltage Control MS L1 DIP switch 1 DIP 8 OFF Control MS L2 DIP switch 2 DIP 1 OFF Control MS L O Mains connection 3 400 V without main switch L1 1 2 3 4 L2 L3 PE 3 400 V 50 60 Hz N 7 4 P...

Page 22: ...2 T1 V 4 T2 W 6 T3 PE earth terminal bn 2 T1 bk 4 T2 gy 6 T3 PE earth terminal 6 5 5 Adjust motor current monitoring The electronic motor current monitoring monitors the rated current of the connecte...

Page 23: ...ge which is applied destroys the component GL WSK P2 WSK P1 SL 10 9 8 7 6 5 4 3 2 1 HW HW GL WSK 6 5 4 3 2 1 3 3 Control MS L1 MS L O WSK 6 5 2 1 3 Control MS L1 LS Control MS L2 MS L O WSK P2 Sensor...

Page 24: ...external power supply before any work Electrical work must be carried out by a qualified electrician Observe local regulations NOTICE Operational principle of the collective fault signal SSM The rela...

Page 25: ...ers for the respective lift ing unit 6 6 1 Internal buzzer ON DIP 1 2 3 4 5 6 7 8 Fig 16 DIP switch 1 internal buzzer The internal buzzer can also issue audible warning messages in addition to the vis...

Page 26: ...continuously at the poten tiometer 120 60 0 100 K 5 Fig 20 Adjusting the follow up time Setting ranges Control MS L 0 120 s Control MS L O 0 120 s Control MS L LS 0 30 s 6 6 6 Set switching points onl...

Page 27: ...age are on Automatic mode Green LED flashes Switchgear switched on standby mode LED lights up Automatic mode switched on LED off Pump deactivated only Control MS L2 Pump operation Green LED flashes Pu...

Page 28: ...for the collective fault signal SSM and the high water alarm Alarm is activated The LEDs display an alarm signal when there is a fault Additionally the internal buzzer can emit an audible alarm signal...

Page 29: ...ransmitters within potentially explosive atmo spheres DANGER Risk of explosion if signal transmitters are installed in poten tially explosive areas The switchgear does not have an intrinsically safe c...

Page 30: ...on charge the rechargeable battery prior to inser tion or charge it for 24 h in the switchgear The capacity of the rechargeable battery will fall if the ambient temperature drops The alarm running tim...

Page 31: ...fications Electrical work A qualified electrician must carry out the electrical work Installation dismantling The technician must be trained in the use of the necessary tools and fixation materials fo...

Page 32: ...nd remove the switchgear from the struc ture Switchgear removed Observe the following for storage 10 Maintenance and repair DANGER Risk of fatal injury due to electrical current Improper conduct when...

Page 33: ...larm signal 11 3 Fault acknowledgement Press the Buzzer off reset button to deactivate the alarm and the collective fault sig nal Press the Buzzer off reset button for at least 1 s to acknowledge a fa...

Page 34: ...ayed beneath the graphic Hg mercury Pb lead Cd cadmium 12 2 Information on the collection of used electrical and electronic products Proper disposal and appropriate recycling of this product prevents...

Page 35: ...instructions for the connected pumps and signal transmitters 1 230 V 2 pole direct starting Power in kW System impedance in ohm Connections h 1 5 0 4180 6 1 5 0 3020 24 1 5 0 2720 30 2 2 0 2790 6 2 2...

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Page 40: ...Pioneering for You Local contact at www wilo com contact WILO SE Wilopark 1 44263 Dortmund Germany T 49 0 231 4102 0 T 49 0 231 4102 7363 wilo wilo com www wilo com...

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