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English

26

WILO SE 07/2013

Captions

      

          

    

                         

Fig. 1a

Example 

SiBoost Smart 

1HELIX VE606

Fig. 1b

Example 

COR-1MVISE806-

2G-GE

Fig. 1c

Example 

COR-

1MVIE204EM2-GE

Fig. 1d

Example 

COR-1MHIE406-

2G-GE

Fig. 1e

Example 

COR-1HELIX 

VE5202-GE

Fig. 1f

Example 

COR-1HELIX 

VE5204/VR

1

Pump

2

Control device (for some 
types)

3

Base  frame 

4

Inlet connection

5

Pressure pipe

6

Shut-off device on inlet side 
(optionally for some types)

7

Shut-off device on pressure 
side

8

Non-return valve

9

Diaphragm pressure vessel 

10

Throughflow fitting

11

Pressure gauge

12

Pressure sensor

13

Mounting bracket for the 
fixation of the control device 
(for some types)

14

Low-water cut-out switch-
gear (WMS) (optional)

15

Frequency converter 

16

Main switch (MS) (optional) 

17

Motor 

Fig. 2

Pressure sensor and 
diaphragm pressure vessel 
kit

9

Diaphragm pressure vessel

10

Throughflow fitting

11

Pressure gauge

12a

Pressure sensor

12b

Electrical connection, pres-
sure sensor

18

Draining/venting

19

Stop valve

Fig. 3

Operation of throughflow 
fitting/pressure test
Diaphragm pressure vessel

9

Diaphragm pressure vessel

10

Throughflow fitting

A

Opening/closing

B

Drain

C

Checking the supply pres-
sure

Fig. 4

Information table: nitrogen 
pressure, diaphragm 
pressure vessel (example)

a

Nitrogen  pressure according 
to the table

b

Switch-on pressure, base-
load pump, in bar PE

c

Nitrogen pressure in bar PN2

d

Nitrogen measurement 
without water

e

Important! Introduce nitro-
gen only

Fig. 5a

Low-water cut-out 
switchgear kit (WMS)

Fig. 5b

Electric connection options / 
switching logic WMS 

14-a

WMS kit

  14-1

PS3 pressure switch

  14-2

PS3-Nxx or PS3-4xx plug

  14-3

Pressure gauge

  14-4

Distributor

  14-5

Ventilation valve

  14-6

Stop valve

14-b

WMS connection kit

  14-7

Screwed connection

  14-8

Fitting

  14-9

Pump drainage screw

  14-10

O-ring seals

  PS3-4xx

Two-core connection cable, 
normally-closed function 
(opens when pressure drops)

  PS3-Nxx

Three-core connection 
cable, two-way-switch 
function 

  BN

Brown

  BU

Blue

  BK

Black
Connection in control device 
(see supplied terminal dia-
gram)

Summary of Contents for Comfort-Vario COR-1***-/VR Series

Page 1: ...iebsanleitung en Installation and operating instructions fr Notice de montage et de mise en service nl Inbouw en bedieningsvoorschriften Wilo SiBoost Smart 1 Wilo Comfort Vario COR 1 GE VR 2 535 459 E...

Page 2: ...Fig 1a Fig 1b 3 1 4 5 7 8 9 12 11 14 15 17 10 16 3 1 4 5 7 8 9 12 11 14 15 17 10 16 6...

Page 3: ...Fig 1c 3 1 4 5 7 8 9 12 11 14 15 17 10 16 Fig 1d 3 1 5 7 8 9 12 11 14 15 17 10 16 4 6...

Page 4: ...Fig 1e 3 1 4 5 7 8 9 12 11 14 15 17 10 16 Fig 1f 3 1 4 5 7 8 9 12 11 14 15 17 10 13 2...

Page 5: ...Fig 2 11 18 12a 19 9 10 12b 12b...

Page 6: ...Fig 3 OPEN CLOSED 9 10 A B C...

Page 7: ...Fig 4...

Page 8: ...Fig 5a 14a 14b 14 1 14 4 14 2 14 3 14 5 14 6 14 8 14 9 14 7 14 10...

Page 9: ...Fig 5b 14 2 23a 23b 14 1...

Page 10: ...Fig 6a 20 21 24 22 23 25 26 29 29 Fig 6b 20 23 27 28 25 26 29 21 24...

Page 11: ...Fig 7 RB 30 31 32 30 32 34 33 31 33 16 16...

Page 12: ...Fig 8a x2 36 37 38 39 42 41 40 35...

Page 13: ...Fig 8b x4 x4 x4 oder x6 36 37 42 2 38 35 39 34 35 41 40...

Page 14: ...Fig 9a 44 45 49 50 43 50 47 48 46...

Page 15: ...Fig 9b 52...

Page 16: ......

Page 17: ...de Einbau und Betriebsanleitung7 en Installation and operating instructions31 fr Notice de montage et de mise en service53 nl Inbouw en bedieningsvoorschriften77...

Page 18: ...n pres sure sensor 18 Draining venting 19 Stop valve Fig 3 Operation of throughflow fitting pressure test Diaphragm pressure vessel 9 Diaphragm pressure vessel 10 Throughflow fitting A Opening closing...

Page 19: ...cure them with counter nuts BW Bend angle for flexible con nection pipe RB Bend radius for flexible con nection pipe Fig 8a Transport information example for system without control device up to 7 5 kW...

Page 20: ...9b Low water signal transmitter float switch with connection diagram 52 Low water signal transmit ter float switch A Tank full contact closed water not low B Tank empty contact open water low Core col...

Page 21: ...English Installation and operating instructions Wilo SiBoost Smart 1 Wilo Comfort Vario COR 1 GE VR 29...

Page 22: ...36 6 2 Components of the system 36 6 3 Function of the system 37 6 4 Noise 38 7 Setup installation 38 7 1 Installation site 38 7 2 Installation 38 7 2 1 Foundation bearing surface 38 7 2 2 Hydraulic c...

Page 23: ...if this information is disregarded CAUTION There is a risk of damaging the product unit Caution implies that damage to the product is likely if this information is disregarded NOTE Useful information...

Page 24: ...consequential events 2 8 Improper use The operating safety of the supplied product is only guaranteed for conventional use in accord ance with Section 4 of the operating instructions The limit values...

Page 25: ...prinkling installations The following standards and directives should be observed during planning and installation DIN 1988 for Germany DIN 2000 for Germany EU directive 98 83 EC Potable water ordinan...

Page 26: ...CO COmpact pressure boosting system R Regulation control by frequency converter 1 With one pump HELIX VE Pump series designation see also supplied pump documentation 52 Rated flow rate of pump Q m3 h...

Page 27: ...ating plate of pump motor Sound pressure level Motor power kW 0 55 0 75 1 1 1 5 2 2 3 4 5 5 7 5 11 15 18 5 22 dB A 61 63 67 71 72 74 78 81 Nominal diameters Suction pressure pipe connection Rp 1 R 11...

Page 28: ...upplied with a self priming pump special version it may be connected to the public water supply network only indirectly system separation by a non pres surised break tank Information on the pump type...

Page 29: ...es sure dependently for this purpose A pressure sensor 12 see also Fig 2 is used to monitor the pressure The pressure sensor continuously meas ures the actual pressure value converts it into an analog...

Page 30: ...ery Before installing the system make sure all the vibration dampers are installed and locked by the threaded nuts see also Fig 7 8a and 8b 34 In the event of additional fixation to the floor by the c...

Page 31: ...he installation and operating instructions for the pump or in accordance with the installation and operating instructions and wiring diagram for the control device Alternative you can use a level cont...

Page 32: ...re closed PE tank which we supply as an acces sory must be installed according to the transport and installation instructions supplied with the tank In general the following procedure applies connect...

Page 33: ...essure boosting system When installing a pressure reducer there should be an installation section of approximately 600 mm on the supply pressure side 7 3 Electrical connection DANGER Risk of fatal inj...

Page 34: ...tion Fig 4 are made in bar If other units of pressure measurement are used always be sure to convert the figures correctly In the case of an indirect connection check that the water level in the stora...

Page 35: ...ly pressure nitrogen in the dia phragm pressure vessel can lead to damage or destruction of the vessel and thereby also to personal injury The safety measures for the handling of pressu rised vessels...

Page 36: ...igh Check the pump data and default values and correct them if necessary Shut off device closed at pressure sensor Check and open the shut off device if nec essary Switch off pressure set too high Che...

Page 37: ...pressure sensor Check and open the shut off device if nec essary Switch off point set too high Check the setting and correct it if neces sary Bearing damage Check the pump motor and replace it or hav...

Page 38: ...ates no or insufficient power Incorrect direction of rotation of the motor Checkthedirectionofrotationandrepairor replace the frequency converter module if necessary Turn to turn fault in the motor Ch...

Page 39: ...English Installation and operating instructions Wilo SiBoost Smart 1 Wilo Comfort Vario COR 1 GE VR 47...

Page 40: ......

Page 41: ...EC are realized according annex I No 1 5 1 of the EC Machinery directive 2006 42 EC Les objectifs protection de la directive basse tension 2006 95 CE sont respect es conform ment appendice I no 1 5 1...

Page 42: ...tibilit 2004 108 ES dyrektyw dot kompatybilno ci elektromagnetycznej 2004 108 WE 2004 108 EG pou it harmoniza n normy zejm na stosowanymi normami zharmonizowanymi a w szczeg lno ci viz p edchoz strana...

Page 43: ...20 27442100 Indonesia WILO Pumps Indonesia Jakarta Selatan 12140 T 62 21 7247676 Ireland WILO Ireland T 353 61 227566 Italy Borromeo Milano T 39 25538351 Kazakhstan WILO Central Asia 050002 Almaty T 7...

Page 44: ...0231 4102 7516 F 0231 4102 7666 Kompetenz Team Kommune Bau Bergbau WILO SE Werk Hof Heimgartenstra e 1 3 95030 Hof T 09281 974 550 F 09281 974 551 Werkskundendienst Geb udetechnik Kommune Bau Bergbau...

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