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13

SYMPTOM

CAUSES

TROUBLESHOOT

One pump fails to run

Suction  piping obstructed  or valve  

on suction manifold closed

Check valve opening and clean  the piping 

if necessary

Thermal relay tripped

The pump “fault” indicator on the control 

box must be lit. Check the setting of the 

current

Magnetic circuit breaker tripped

Switch it again. If tripping recurs, check the 

output current of the motor concerned. If 

t h is current is much higher than the one 

mentioned on the  motor type plate, the 

circuit breaker is defective and shall be 

replaced

Pump shaft blocked

Switch off the electric supply of the 

control box and then check the shaft turns 

freely. If it is blocked, dismantle the pump

Winding fault

Disconnect the terminal block of the 

motor concerned. Check the network at 

the terminals and the stator insulation. 

Replace the motor if necessary

No delivery Pressure

Flow is higher than the booster 

capability

Plan to replace the booster by a more 

adequate one (do not forget to contact us 

in any case)

Pumps not primed

Check that the suction strainer does not 

let air in or the tank filling point is too 

close from the strainer

A pump is obstructed by particles

Have the pump dismantled and cleaned

Voltage of the motors too low

Check the voltage on motor terminals

Voltage of the motors too low

Voltage to terminals too low.

Check the voltage on motor terminals

Tripping frequency of dry running 

safety

Installation capacity too low

Increase tank size

No air inside the vessel

Pressurize the tank or replace the bladder

Setting of dry running pressure 

switch too high

Set the pressure switch correctly

Table 4 - Booster Troubleshooting

1 PUMP SET

Max 

Current

2 PUMP SET

Max 

Current

3 PUMP SET

Max 

Current

Centrum SV406

29993227

5.5 A

Centrum DV406

29993233

10.0 A

Centrum TV406

29993239

14.5 A

Centrum SV408

29993228

6.7 A

Centrum DV408

29993234

12.6 A

Centrum TV408

29993240

18.1 A

Centrum SV605

29993229

6.7 A

Centrum DV605

29993235

12.6 A

Centrum TV605

29993241

18.1 A

Centrum SV608

29993230

9.9 A

Centrum DV608

29993236

19.1 A

Centrum TV608

29993242

29.3 A

Centrum SV1004

29993231

9.2 A

Centrum DV1004

29993237

17.8 A

Centrum TV1004

29993243

26.3 A

Table 5 - Booster Maximum Current (I max)

Summary of Contents for 29993227

Page 1: ...V608 29993231 Centrum SV1004 29993232 Centrum SV1006 29993233 Centrum DV406 29993234 Centrum DV408 29993235 Centrum DV605 29993236 Centrum DV608 29993237 Centrum DV1004 29993238 Centrum DV1006 2999323...

Page 2: ...3 1 Fault Contacts 4 4 3 2 Low Water Cut Protection 4 4 3 3 Dry Run Protection 5 4 3 4 Master Slave Function 2 3 pump only 5 5 Installation 5 1 Local 5 5 2 Hydraulic Connections 5 5 3 Electrical Conn...

Page 3: ...entioned 2 2 Risks Incurred by Failure to Comply Failure to comply with the safety precautions could result in personal injury or damage to the pump or installation It could also invalidate any claims...

Page 4: ...ows down to a complete stop 4 2 3 Automatic Mode 3 Pump Only All controls and settings on a 3 pump set are done via the Speedcentre controller Fig 3 and are communicated to the drives Settings can be...

Page 5: ...below Fig 5 The incoming mains connection must comply with local regulations As a protection measure the booster must be earthed according to the regulations i e according to the local regulations an...

Page 6: ...tions The full warranty document is downloadable at www wilo co uk click on local information then downloads Before requesting a site visit the following information must be available to the service t...

Page 7: ...nic Control Drive Fig 3 Speedcentre 3 pump only Manual Mode Inverter On Green LED Automatic Mode Alarm Red LED Menu Pump Running Yellow LED Enter Pump in Automatic Mode Green LED Value Setting Up Valu...

Page 8: ...8 Fig 5 1 Wiring Schematics 1 Pump System Fig 4 Pump Schematics...

Page 9: ...9 Fig 5 2 Wiring Schematics 2 Pump System...

Page 10: ...10 Fig 5 3 Wiring Schematics 3 Pump System...

Page 11: ...running hours Hrs Pump Cycles Total number of pump cycles one cycle one run and stop Power On Number of times the drive has been powered on Max Pressure Maximum pressure of the installation Bar Short...

Page 12: ...OVER T If the temperature is too high the controller will stop the motor from running Check that the water temperature does not exceed 40 C Check that the ambient temperature does not exceed 50 C E02...

Page 13: ...Pumps not primed Check that the suction strainer does not let air in or the tank filling point is too close from the strainer A pump is obstructed by particles Have the pump dismantled and cleaned Vo...

Page 14: ...V406 1 16 E KS 400 50 4193858 HELIX V408 1 16 E KS 400 50 4156034 HELIX V605 1 16 E KS 400 50 4156038 HELIX V608 1 25 E KS 400 50 4150543 HELIX V1004 1 16 E KS 400 50 4150546 HELIX V1006 1 16 E K 400...

Page 15: ...netic Compatibility Directive WEEE Directive ROHS Directive As well as following harmonized standards If the above mentioned series are technically modified without our approval this declaration shall...

Page 16: ...Wilo UK LTD Second Avenue Centrum 100 Burton on Trent Staffordshire DE14 2WJ T 44 0 1283 523000 E sales uk wilo com www wilo com gb en Copyright Wilo UK LTD 2020...

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