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PLB-112 

Oil Furnaces

 – 

Furnace Manual

 

11/13  

11

 

1.12.1.

 

Humidifier (HUM) 

The 120 VAC HUM terminal on the electronic board of the blower is 
tied directly to terminal 8 of the 9-terminal connector of the electronic 
board. It supplies 120 VAC electric power when the burner is in 
operation. 
A 24 VAC signal can also be supplied from the W and C terminals 
on the blower electronic board to activate a switching relay. 
Also refer to the instructions supplied with the accessory. 

1.12.2.

 

Electronic Air Cleaner (EAC) 

The EAC terminal on the electronic board supplies 120 VAC when 
the blower is operating in the heating or air conditioning mode. This 
signal can be used to activate an electronic air cleaner that is not 
equipped with an air flow switch. If the cleaner is equipped with an 
air flow switch, the S terminal on the electronic board or one of the 
120 VAC terminal on the ECM electronic card can be used to 
provide a constant supply of 120 VAC. 
Also refer to the instructions supplied with the accessory. 

1.12.3.

 

Air Conditioner (or Heat Pump) 

An air conditioning coil may be installed on the supply air side 
ONLY. 

 

Poisonous carbon monoxide gas hazard. 
Install the evaporator coil on the supply side of the 
furnace ducting ONLY. 
An evaporator coil installed on the return air side 
of the ducting can cause condensation to form 
inside the heat exchanger, resulting in heat 
exchanger failure. This in turn, can result in death, 
bodily injury and/or property damage. 

A clearance of 15 cm (6") is required between the bottom of the coil 
drain pan and the top of the heat exchanger. If a heat pump is 
installed, a “dual-energy” thermostat, or other control is 
recommended, in order to prevent the simultaneous operation of the 
furnace and the heat pump. It also prevents a direct transition from 
heating by way of the heat pump to heating with oil. Refer to the 
thermostat instructions or those of another control used for the 
proper wiring. 

2.

 

OPERATION 

2.1.

 

START-UP 

Before starting up the unit, be sure to check that the following items 
are in compliance: 
1.  The electrical installation, the oil supply system, the venting 

system, combustion air supply and ventilation; 

2.  The blower access door is in place and the blower rail locking 

screws are well tightened; 

3.  The Blocked Vent Shut-Off (BVSO) is installed according to 

instructions (for chimney venting); 

4. 

The oil supply valve is open; 

5. 

The burner ‘’Reset’’ button is well pushed in or re-armed; 

6.  The preliminary air adjustments on the burner comply with the 

technical specifications in this manual; 

7.  The blower speed adjustments for heating and air conditioning 

are appropriate and according to the specifications in this 
manual; 

8. 

The blower start/stop delays are satisfactory; 

9.  The thermostat of the room is in the heating mode and is set 

higher than the ambient temperature. 

To start the unit, turn the main electrical switch on.  

 

2.2.

 

OPERATING SEQUENCE 

OIL HEATING MODE 

1. 

The W-R contact closes; 

2.  The burner motor starts up to pre-purge the combustion 

chamber for a period of 10 to 15 seconds. During that time a 
spark is established on the electrodes; 

3.  The solenoid valve opens and a flame is established. Shortly 

after, the electrodes cease to spark; 

4.  Then the blower runs up to full speed. The delay depends on 

the adjustments that were made on the electronic board, which 
controls the blower motor. Refer to Sections 1.10. to 1.11., as 
well as the CFM tables 12 and 13 for more details. 

5.  When the call for heat is satisfied, the solenoid valve closes, 

the flame goes out and the burner motor stops (after post purge 
delay, if applicable). 

6.  The blower stops shortly after the burner. The delay depends 

on the adjustments that were made on the electronic board that 
controls the blower. Refer to Sections 1.10. to 1.11., as well as 
the CFM tables 12 and 13 for more details. 

 

Note: A detailed operating sequence of the oil burner is outlined in the 
instructions provided with the burner. 

2.3.

 

CHECKS AND ADJUSTMENTS 

2.3.1.

 

Purging the oil line 

Open the bleed port screw and start the burner. Allow the oil to drain 
into a container for at least 10 seconds. The oil should flow 
absolutely free of white streaks or air bubbles to indicate that no air 
is being drawn into the suction side of the oil piping and pump. 
Slowly close and tighten the bleed screw. Once closed, the flame 
will light up. 

2.3.2.

 

Pressure adjustment 

The oil pressure must be adjusted according to the Specifications in 
Table 11 of this manual. An adjustment screw and a connection for a 
pressure gauge are located on the oil pump for that purpose. Also 
refer to the burner instruction manual. 

 

Summary of Contents for PLB-112 LOW-BOY

Page 1: ...y could result in severe personal injury death or substantial property damage When calling or writing about the furnace Please indicate furnace model number and serial number from rating label You may...

Page 2: ...bows 20 Always connect and seal a return air duct to the furnace unless the furnace is located in a large space such as an unpartitioned basement Route the return air duct to an adjacent room if no re...

Page 3: ...to a hazardous electrical condition and to premature failure of the equipment The minimum clearances from combustible material for each of the positions are specified in Table 1 If the furnace is ins...

Page 4: ...r to the burner manufacturer s instructions Also the burner must be installed always in the same way independently of the furnace orientation 1 Position the mounting gasket between the mounting flange...

Page 5: ...where the draft is either high or variable due to external conditions Follow the instructions provided with the regulator 1 5 4 Side wall Venting The heating unit is approved for side wall venting Th...

Page 6: ...xposure to the following substances a Permanent wave chemicals for hair b Chlorinated waxes and cleaners c Chlorine based swimming pool chemicals d Water softening chemicals e De icing salts or chemic...

Page 7: ...nstalled with a 4 tons air conditioning evaporator coil Heating mode airflow is still 1050 CFM Cooling mode air flow use Equation 3 4 CFM 4 x 400 1600 CFM The larger number is 1600 CFM cooling so the...

Page 8: ...7 6 6 900 14 58 41 31 25 21 19 17 14 12 11 10 9 8 8 7 7 7 1000 16 64 45 34 28 23 20 18 15 13 11 10 9 9 8 8 7 7 1100 16 72 49 38 30 25 22 19 16 14 12 11 10 9 9 8 8 7 1200 16 54 41 33 27 24 21 17 15 13...

Page 9: ...600 12 59 38 28 22 19 16 15 13 700 12 69 44 32 25 21 18 16 15 13 800 14 50 36 29 24 20 18 16 14 900 14 56 41 32 26 22 20 18 15 1000 16 63 45 35 29 24 22 19 17 15 1100 16 69 49 38 31 26 23 21 18 16 120...

Page 10: ...same the RED wire must be moved to UNUSED LEADS on the electronic board and the jumper provided with the BLUE wire must be used between the HEAT and COOL terminals The blower start stop delays can be...

Page 11: ...he blower rail locking screws are well tightened 3 The Blocked Vent Shut Off BVSO is installed according to instructions for chimney venting 4 The oil supply valve is open 5 The burner Reset button is...

Page 12: ...himney installation and 0 05 to 0 17 W C for direct vent installation A high pressure condition may be caused by excessive combustion air due to the air band being too wide open or a lack of flue draf...

Page 13: ...heat exchanger and combustion chamber should be inspected to determine if replacement is required 8 After the cleaning replace the heat exchanger baffles flue collar plate and oil burner 9 Readjust t...

Page 14: ...rough furnace checked not to exceed 85 F and the blower speed adjusted if necessary 19 Was the thermostat heat anticipator set per wiring diagram 20 Was the burner started and tested per burner manual...

Page 15: ...__________ Serial number __________________________________ Date installed ___________________________ Installation instructions have been followed Checkout sequence has been performed Above informati...

Page 16: ...zing Maximum fuse size amps Ship weight pounds PLB 112 DD 55 75 1 x 20 x 20 or 2 x 16 x 20 115 60 1 12 6 15 2 20 195 PLB 112 VS 60 72 1 x 20 x 20 or 2 x 16 x 20 115 60 1 12 2 14 7 15 195 0 25 w c 0 50...

Page 17: ...112 VS Model Input BTU h Firing rate USGPH AFUE Nozzle Delavan Pump pressure PSIG Burner tube insertion length Inch Combustion air adjustment Turbulator Damper 95 200 0 68 86 6 0 60 70A 130 1 2 6 112...

Page 18: ...C 1 OFF 2 ON 3 0 1200 1320 1080 D 1 ON 2 ON 2 5 1000 1100 900 SW4 DELAY DIP switch position HEAT INPUT USGPH PreRun On Delay CFM Level Time ShortRun On Delay CFM Level Time Off Delay CFM Level Time A...

Page 19: ...PLB 112 Oil Furnaces Furnace Manual 11 13 19 5 DIMENSIONS AND RATINGS continued Figure 9 Wiring Diagram 4 Speed Motor PSC...

Page 20: ...PLB 112 Oil Furnaces Furnace Manual 20 11 13 5 DIMENSIONS AND RATINGS continued Figure 10 Wiring Diagram Variable Speed Motor ECM...

Page 21: ...PLB 112 Oil Furnaces Furnace Manual 11 13 21 6 COMPONENT AND REPLACEMENT PARTS Figure 11 Parts List With 4 Speed motor PSC B50128A...

Page 22: ...TER RACK 26 B03553 01 ELECTRICAL BOX SPACER 27 B03549 01 ELECTRICAL BOX 28 R02R003 HIGH LIMIT L195 30F 1 75 in 29 B03550 01 ELECTRICAL BOX COVER Panel only 30 F06F015 ZINC WASHER 1 7 16 31 Z99F061 SIG...

Page 23: ...PLB 112 Oil Furnaces Furnace Manual 11 13 23 6 COMPONENT AND REPLACEMENT PARTS continued Figure 12 Parts List With variable speed motor ECM B50129A...

Page 24: ...ION 25 B03711 01 RIGHT ANGLE FILTER RACK 26 B03553 01 ELECTRICAL BOX SPACER 27 B03534 01 ELECTRICAL BOX 28 R02R003 HIGH LIMIT L195 30F 1 75 in 29 B03550 01 ELECTRICAL BOX COVER Panel only 30 F06F015 Z...

Page 25: ...f the furnace oil burner should shut down on flame failure the burner primary control will lock out Ask your service technician to show you the correct procedure to reset the primary control button NE...

Page 26: ...PLB 112 Oil Furnaces Furnace Manual 26 X40207 Rev B 11 13...

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