background image

 

 

 

                   Compressor (902404) and Pneumatic

 

System 

TP-4945001-00 

 

viii 

 

 

Safety Instruction - Trained Personnel Only!

  Death or serious injury could result if proper 

inspection, installation, operation and maintenance procedures are not observed.  Installation, 
operation and maintenance to be performed by trained and authorized personnel only.  Proper 
eye protection should be worn when servicing the mast. 
 

 

 

Health and Safety Hazard!

  Solvent used to clean parts is potentially dangerous. Avoid 

inhalation of fumes and also prolonged contact to skin. 

 

SPECIFIC SAFETY PRECAUTIONS 

The following are safety precautions that are related to specific procedures and therefore appear 
elsewhere in this publication for emphasis. These are recommended precautions that personnel must 
understand and apply during specific phases of installation, operation and maintenance. 

 

Safety Instruction-Operation!

  For outdoor use only.  Do not use in areas that have been 

classified as hazardous as defined in Article 500 of the National Electric Code. 

 

 

Crush Hazard!

  Death or serious injury could result if mast fails suddenly.  Do not stand directly 

beneath the mast or its payload.  Be certain payload is properly installed and secured. 

 

 

Burst Hazard!

  Over pressurizing mast will trip safety valve and could result in death or serious 

injury.  Do not exceed maximum operating pressure of 20 psi (138 kPa) for Standard Duty masts.  
Keep personnel clear of safety valve exhaust direction. 

 

 

Fire Hazard!

  Cleaning solvent, used for maintenance, is flammable and can be explosive 

resulting in death or serious injury.  Do not smoke.  Use cleaning solvent in a well-ventilated area.  
Keep cleaning solvent away from ignition sources.  Always store cleaning solvent in the proper 
marked container. 

 

 

Relocation Hazard!

  Relocating the mast during operation or after extension could result in death 

or serious injury.  Do not relocate the mast during operation or while extended.  This applies 
especially to masts mounted to vehicles.  Operate the mast only if the vehicle is stationary and 
the vehicle engine is off. 

 

Summary of Contents for 902404

Page 1: ...115 230 VAC HP Compressor 902404 and Pneumatic System Operator s Manual The Will Burt Company 169 S Main Street Orrville OH 44667 www willburt com TP 4945001 00 June 2013 ...

Page 2: ...TRIBUTOR OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY ON BEHALF OF MANUFACTURER Claims for defects in material and workmanship shall be made in writing to Manufacturer within thirty 30 days of the discovery of defect Failure to provide notice as required hereby shall be conclusive evidence that the product was in conformity with the warranty and th...

Page 3: ...Compressor 902404 and Pneumatic System TP 4945001 00 iii Document History Manual Version Date Remarks TP 4861201 00 June 2012 First Release ...

Page 4: ...Compressor 902404 and Pneumatic System TP 4945001 00 iv PAGE INTENTINALLY LEFT BLANK ...

Page 5: ...S Chapter 1 Introduction 1 1 1 1 Safety Precautions 1 1 1 2 Introduction 1 1 1 3 Compressor 902404 Description 1 1 Chapter 2 Operation 2 4 2 1 Manual Operation 2 4 2 2 Electric Operation 2 4 Chapter 3 Maintenance 3 6 3 1 Compressor Maintenance 3 6 3 2 Valve Maintenance 3 6 ...

Page 6: ...945001 00 vi LIST OF ILLUSTRATIONS Figure 1 1 Compressor 902404 Physical Dimensions 1 2 Figure 1 2 Compressor 902404 Electrical Connections 1 3 Figure 2 2 Pneumatic System Wiring Diagram 2 5 LIST OF TABLES Table 1 1 Compressor 902404 Ratings 1 1 ...

Page 7: ...zard Contact with high voltage will result in death or serious injury Observe general safety precautions for handling equipment using high voltage Do not locate or operate mast near electrical lines cables or other unwanted sources of electricity Do not operate mast in lightning Be certain electrical cables are undamaged and properly terminated Always disconnect power at the breaker box of the uni...

Page 8: ...ave been classified as hazardous as defined in Article 500 of the National Electric Code Crush Hazard Death or serious injury could result if mast fails suddenly Do not stand directly beneath the mast or its payload Be certain payload is properly installed and secured Burst Hazard Over pressurizing mast will trip safety valve and could result in death or serious injury Do not exceed maximum operat...

Page 9: ...of line location and base plate assembly Electrocution Hazard Do not touch live wires Death or serious injury could result Safety Instruction Operation Make sure all power has been disconnected prior to performing maintenance via the breaker box on the unit The breaker box is located on the rear inner wall of the base unit just above the base of the stowed mast Open the hinged door of the box and ...

Page 10: ... fitted with a silencer and be directed away from personnel 6 When routing piping install in such a way as to minimize torsion on the joints 7 Mounting air pipe and hose shall be accomplished only by the use of tools to prevent readily disconnecting air pipe and hose from mast Safety Instruction Operation Do not operate the Nightscan mast during an electrical storm Lifting Hazard Manually lifting ...

Page 11: ... Burt products Compressor 902404 Control Valve Kit 913882 Solenoid Valve Kit 904034 1 3 Compressor 902404 Description The Compressor 902404 has the ratings shown in Table 1 1 Parameter Value Compressor Type Articulated Piston Compressor Pressure Flow Rate 5 2 cfm Maximum Pressure 50 psi Voltage 115 230 V AC Motor Rating 825 watts Current Drawn 10 6 A Speed 1725 rpm Weight 45 08 lb Minimum Ambient ...

Page 12: ...Compressor 902404 and Pneumatic System TP 4945001 00 1 2 Figure 1 1 Compressor 902404 Physical Dimensions ...

Page 13: ...Compressor 902404 and Pneumatic System TP 4945001 00 1 3 Figure 1 2 Compressor 902404 Electrical Connections ...

Page 14: ...bly With the hand lever facing the operator push the lever forward to extend the mast and pull the lever to retract the mast A hose or elbow can be plumbed to the open port to direct the exhaust air away from the operator The pressure gage on the right side of the control valve indicates the pressure in the mast when the valve is in the center or non actuated position 2 2 Electric Operation When t...

Page 15: ...Compressor 902404 and Pneumatic System TP 4945001 00 2 5 Figure 2 1 Control Valve Kit 913882 NPT Figure 2 1 Pneumatic System Wiring Diagram ...

Page 16: ...rication Replace compressor air filter every 6 months or sooner in dusty locations 3 2 Valve Maintenance The major cause of improper solenoid valve operation is foreign material lodging in the valve It is important to supply clean air to the valve This is typically done with a filter regulator lubricator module similar to Will Burt part number 900484 The filter bowl should be drained regularly The...

Reviews: