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 17

Checking for Leaks 

Burner Connections 

1.  Make sure the regulator valve and hose connections are securely fastened to the burner and the gas cylinder. 

Visually check the connection between the burner venture pipe and orifice. Make sure the burner venture pipes fit over 

the orifice. 

WARNING:

 Failure to inspect this connection or follow these instructions could cause a fire or an explosion which can 

cause death, serious bodily injury or damage of property. 

2.  Please refer to diagram for proper installation. (Figure 1 and 2). 

 

 

 

 

 

 

Tank / Gas Line Connection 

1.  Make 2-3 oz. of leak solution by mixing one part liquid dishwashing soap with three parts water. 

2.  Make sure control knobs are in “OFF” position. (Figure 3). 

3.  Connect gas cylinder per “Installing Gas Cylinder” section. 

4.  To turn regulator ON, turn the regulator valve counterclockwise into the “ON” position. (Figure D). 

5.  Spoon leak check solution at all “X” locations. (Figure 1, 2 and 4). 

a. If any bubbles appear turn gas cylinder valve to “CLOSED”, reconnect and re-test. 

b. If you continue to see bubbles after several attempts, turn gas cylinder valve to “CLOSED” and disconnect gas 

cylinder, per “Disconnect Gas Cylinder” instruction. 

c. If no bubbles appear after one minute turn gas cylinder valve to “CLOSED”, wipe away solution and proceed. 

 

Operating Main Burners 

First Use 

1.  Make sure all labels, packaging and protective films have been removed from the grill. 

2.  Remove manufacturing oils before cooking on this grill for the first time by operating the grill for at least 15 minutes 

on “HIGH” with the lid closed. This will “heat clean’’ the internal parts and dissipate odors. 

 

Lighting Instructions

 

CAUTION:

 Keep outdoor gas cooking appliance area clear and free from combustible materials, gasoline and other 

flammable vapors and liquids. 

CAUTION: 

Do not obstruct the flow of combustion and ventilation air. 

CAUTION: 

Check and clean burner / venture tubes for insects and insect nests. A clogged tube can lead to a fire 

beneath the grill. 

CAUTION:

 Make sure the igniter wire was assembled on the igniter electrode properly before lighting. 

IMPORTANT:

 Never light the appliance with HOOD in the closed position. 

1. Open the barbecue hood. 

2. Make sure there are no obstructions of airflow to the burners. Spiders and insects can nest within and clog the 

burner / venture tube at the orifice. A clogged burner tube can lead to a fire beneath the appliance. 

3. All control knobs are in the off position. (Figure 3). 

X

Side burner

Propane gas

connection

Burner

venturi

pipe

Propane gas

valve with
orifice

Valve soft

pipe
connection

X

Figure 3

Figure 4

X

X

X

X

X

Figure 2

Main burner

Propane

gas valve

with orifice

Burner

venturi

pipe

Propane

gas
connection

Figure 1

Summary of Contents for HG1449WK

Page 1: ...1 4 BURNER GAS BBQ Assembly instruction 0408877 0359 17 ...

Page 2: ...2 Expanded View 3 4 7 8 9 10 14 15 17 18 19 20 22 21 21 23 24 25 11 1 2 5 16 10 10 10 10 23 6 6 6 6 4 4 12 13 13 13 13 ...

Page 3: ...5 6 3 4 2 1 1 10 1 1 4 11 1 Lid handle Temperature gauge Cooking grid Lid Fire bowl assembly Heat plate Side burner grid Side burner Control knob plate Control knob Warming rack 1 Left side shelf with bottle opener 1 1 1 1 1 20 22 21 18 19 16 17 15 14 23 2 1 1 1 1 2 Right side shelf for side burner Left cart frame Right cart frame Lighting hook Rear cart frame support Wheel Axle End cap of left ca...

Page 4: ... product in case of difficulty Warning 1 Use outdoor only 2 Read the instructions before using the appliance 3 WARNING Accessible parts may be very hot Keep young children away 4 This appliance must be kept away from flammable materials during use 5 Do not move the appliance during use 6 Turn off the gas supply at the gas cylinder after use 7 Do not modify the appliance 8 Gas cylinder can t be use...

Page 5: ...arbecue involves many large components it is advisable to have two people assemble the unit STEP 1 A Attach end cap of left cart frame 23 to left cart frame 17 A Screw 2Pcs Note Use plastic head hammer slowly and gently to strike on the end cap of left cart frame insert into frame tubes if needed Make sure the left cart frame must be faced to the correct orientation as shown in below diagrams A A ...

Page 6: ...e faced to the correct orientation as shown in below diagrams STEP 3 A Attach upper front panel 24 and lower front panel 25 to the assembled cart frame C Bolt 8Pcs Note Make sure the left and right cart frame must be faced to the correct orientation as shown in below diagram E E 21 21 18 22 C C C C C C C C 24 25 ...

Page 7: ...ch rear cart frame support 20 to the assembled cart frame C Bolt 4Pcs STEP 5 A Attach lighting hook 19 to the assembled right cart frame D Wing bolt 1Pc B Hang the lighting hook onto wing bolt C C C C 20 D 19 D 19 1 2 ...

Page 8: ... Washer 2Pcs H Lock washer 2Pcs F Wing nut 2Pcs B Attach temperature gauge 2 onto lid fire bowl assembly 5 STEP 7 A Attach lid fire bowl assembly onto the assembled cart frame C Bolt 4Pcs H Lock washer 4Pcs G Washer 4Pcs G H C G H C G H C G H C 2 5 G F 1 G H F H ...

Page 9: ... left cart frame and leave 5mm space for hanging the left side shelf 11 C Bolt 2Pcs B Hang the side shelf 11 onto 2 upper bolt heads C Fix another 3 bolts C into the remaining bolt hole of left cart frame C Bolt 3Pcs D Tighten all 5 bolts C securely on the left cart frame Note Do not fully tighten the bolts until all 5 bolts are in place 11 C C 12 13 13 13 13 a b 5mm C C C C c d e f C C C C C 11 ...

Page 10: ...en the bolts until all 5 bolts are in place STEP 11 A Fix 2 screws B on front control panel of side burner and leave 5mm space for hanging control knob plate 9 B Screw 2Pcs B Hang the control knob plate 9 onto 2 screw heads There have 2 pairs of hanging holes included please use the shortest hole distance pairs for hanging C Turn the control knob plate 9 clockwise to secure it on the control panel...

Page 11: ...ure the end tube of side burner must be covered the side valve stem properly C Secure side burner at the bottom of side shelf by using screw B B Screw 2Pcs See diagram d D Connect igniter wire to igniter electrode See diagram e E Place side burner grid 7 onto side burner pan STEP 13 A Attach control knob 10 onto main valve stem and side burner valve stem a 7 8 b c B B d e 10 10 10 10 10 ...

Page 12: ...12 STEP 14 A Place heat plate 6 into fire bowl assembly B Place cooking grid 4 into fire bowl assembly STEP 15 A Place warming rack 3 onto hole of fire bowl assembly 6 6 6 6 4 4 4 a b 3 ...

Page 13: ...13 STEP 16 A Attach grease cup 14 onto fire bowl assembly B Place grease tray 15 onto grease tray support 15 14 ...

Page 14: ... and or nonuse check for leaks burner obstructions and inspect for any abrasion wear or cuts to the hose Do not attempt to disconnect the gas regulator from the cylinder or any gas fitting while the grills are in use Never light or use the side burner with the lid in the closed position Accessible parts may be hot Always use protective gloves Never use a gas cylinder with a damaged body valve coll...

Page 15: ...he regulator identification label The Snap on compact can be fitted to any cylinders equipped with automatic valves having a diameter as indicated on the regulator CAUTION The gas cylinder must always be used on the upright position CAUTION Whenever used outdoors the snap on compact should be suitable protected against rain CAUTION Never use a flame to look for leaks do it using a soap solution CA...

Page 16: ...andle down firmly and vertically then pull the regulator upwards Figure E CAUTION Never attempt to disconnect regulator when the regulator valve is not in the OFF position Operation of Excess Flow Check Device The regulator can be fitted a safety device designed to automatically limit the gas escape in case of gas leak which prevents the gas from reaching the grill The marking excess flow on the r...

Page 17: ...SED wipe away solution and proceed Operating Main Burners First Use 1 Make sure all labels packaging and protective films have been removed from the grill 2 Remove manufacturing oils before cooking on this grill for the first time by operating the grill for at least 15 minutes on HIGH with the lid closed This will heat clean the internal parts and dissipate odors Lighting Instructions CAUTION Keep...

Page 18: ...ighting Turning off 1 Turn gas cylinder valve to CLOSED 2 Turn all control knobs clockwise to the OFF position Note A poof sound is normal as the last of the Propane gas is burned 3 Disconnect gas cylinder per Disconnect Gas Cylinder instructions CO Warning 1 Carbon Monoxide CO is a colourless odourless highly poisonous gas that can kill in minutes Carbon Monoxide poisoning can be caused by ANY fu...

Page 19: ...ting to light the burner with lid closed may cause an explosion 2 Make sure there are no obstructions of airflow to the burners Spiders and insects can nest within and clog the burner venture tube at the orifice A clogged burner tube can lead to a fire beneath the appliance 3 Control knob must be in the OFF position Figure 3 4 Connect gas cylinder per Installing Gas Cylinder section 5 To turn regu...

Page 20: ...nce like a normal kitchen range for boiling or frying 3 To keep food from sticking to the grids spray or coat with cooking oil before lighting 4 Place delicate foods like fish and vegetables in aluminum foil pouches and indirect cook or place on upper cooking levers warming rack WARNING Never cover entire cooking area with aluminum foil 5 To avoid losing natural juices use long handle tongs or spa...

Page 21: ...ed with water 2 For stubbon surfaces use a citrus based degresser and a nylon scrubbing brush 3 Rinse clean with water 4 Allow too air dry Before Storing 1 Turn control knobs to OFF and gas cylinder valve to CLOSED 2 Disconnect gas cylinder per Disconnect Gas Cylinder instructions 3 Clean all surfaces 4 Lightly coat the burners with cooking oil to prevent excess rusting 5 If storing the grill indo...

Page 22: ...22 Troubleshooting P Produced in China for Wilko Roebuck Way Manton Wood Worksop Nottinghamshire S80 3EG Careline 08000 329 329 www wilko com ...

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