Wilden Saniflo PS4 Hygienic Series Engineering, Operation & Maintenance Download Page 5

 

WIL-12610-E-04

 

Wilden

® 

 

 

 

 

 

LEGEND

 

 

 

 

 

 

 

 

 

 

 

 

 

MATERIAL CODES

 

MODEL 

XPS4 = 38 mm (1-1/2") ATEX 

WETTED PATH 

S = STAINLESS STEEL

 

OUTER PISTON  

S = STAINLESS STEEL

 

Z = NO PISTON

 

CENTER BLOCK 

N = NICKEL-PLATED  

ALUMINUM 

S = 316 STAINLESS STEEL 

AIR CHAMBERS 

N = NICKEL-PLATED ALUMINUM 

S = 316 STAINLESS STEEL 

AIR VALVE 

N = NICKEL-PLATED  

ALUMINUM 

S = 316 STAINLESS STEEL 

 

 

DIAPHRAGMS 

FES = SANITARY EPDM 

1,4

 

(Two Blue Dots) 

FSL = FULL-STROKE SANITARY 

SANIFLEX™ IPD 

1,3,4

 

FSS = SANIFLEX™

1,4

 

FWL = FULL-STROKE SANITARY  

WILFLEX™, IPD

1,3 

FWS = FULL-STROKE SANITARY  

WIL-FLEX

TM

, EZ-INSTALL 

[Santoprene

®

 (Two Orange Dots)]

1

 

LEL = PTFE IPD 

1,2,3,4

 

TEU = PTFE w/EPDM  

BACKUP 

1,2,4

 

TSS = FULL-STROKE PTFE  

W/SANIFLEX™  

BACK-UP

1,2,4

 

TWS = FULL-STROKE PTFE  

W/WIL-FLEX™ BACK-UP 

1,2 

ZSS = SANIFLEX™, EZ-INSTALL 

1,3

 

 

BALL VALVES, MUSHROOM 

CHECK VALVES 

FE = SANITARY EPDM 

1,3,4

  

(Green Dot) 

FS = SANIFLEX™ 

1,3,4

 

FW = SANITARY WIL-FLEX™ 

[Santoprene

®

 (Two Orange 

Dots)] 

1,3

 

TF = PTFE 

1,2,3,4

 

TM = PTFE MUSHROOM 

CHECK 

1,2,4

 

MANIFOLD GASKETS  

FB = SANITARY BUNA-N 

1,3,4

 

(Red Dot) 

FE = SANITARY EPDM 

1,3,4

 

(Green Dot) 

FV = SANITARY FKM 

1,3,4

 

(One White/One 

Yellow Dot) 

TF = PTFE 

1,2,3,4

 

 

NOTES

1

 Meets Requirements of FDA CFR21.177  

2

 Meets Requirements of USP Class VI  

3

 Required for 3-A Certification  

4

 Meets Requirements of 1935/2004/EC 

 
 
 
 
 
 

 
 
 

 
 

NOTE:

 Most Elastomeric materials use colored dots for identification. 

Santoprene

®

 is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P.

 

NOTE:

 Not all models are available with all material options.    

 

PS4 SANIFLO™ 

HYGIENIC SERIES

 

38 mm (1-1/2") Pump 

Maximum Flow Rate:  

357 lpm (94.4 gpm)

 

 

XPS4  /   X   X   X   X   X  / XXX / XX / XX / 

XXXX 

 

                    

  

  

  

 

                   

  

 

SPECIALTY CODE 

MODEL 

                   

  

 

GASKETS 

(if applicable) 

 

                   

 

VALVE OPTION

 

 

 

                  

DIAPHRAGMS

 

 

 

 

            

  AIR VALVE 

   

     

 

   

 

         

  AIR CHAMBERS

   

     

 

   

 

      

  CENTER SECTION 

   

     

 

   

 

 

     OUTER PISTON 

     

 

   

 

 

  WETTED PATHS 

     

 

   

 

  Section 2 

W I L D E N   P U M P   D E S I G N A T I O N   S Y S T E M

 

SPECIALTY CODES 

   

0770  Saniflo HS 

0770E  Saniflo HS (1935/2004/EC) 

0771  Saniflo HS, w/Swivel Stand 

0771E  Saniflo HS, w/Swivel Stand (1935/2004/EC) 

0772  Saniflo HS, Wil-Gard 110V 

0772E  Saniflo HS, Wil-Gard 110V (1935/2004/EC) 

0773  Saniflo HS, Wil-Gard 220V 

0773E  Saniflo HS, Wil-Gard 220V (1935/2004/EC) 

0774  Saniflo HS, Wil-Gard 110V, w/Swivel Stand 

0774E  Saniflo HS, Wil-Gard 110V, w/Swivel Stand (1935/2004/EC) 

0775  Saniflo HS, Wil-Gard 220V, w/Swivel Stand 

0775E  Saniflo HS, Wil-Gard 220V, w/Swivel Stand (1935/2004/EC) 

0778  Saniflo HS, DIN Connection 

0778E  Saniflo HS, DIN Connection (1935/2004/EC) 

0779  Saniflo HS, w/Swivel Stand DIN Connection 

0779E  Saniflo HS, w/Swivel Stand DIN Connection (1935/2004/EC) 

0780  Saniflo HS, Wil-Gard 110V DIN Connection 

0780E  Saniflo HS, Wil-Gard 110V DIN Connection (1935/2004/EC) 

0781  Saniflo HS, Wil-Gard 220V DIN Connection 

0781E  Saniflo HS, Wil-Gard 220V DIN Connection (1935/2004/EC) 

0782  Saniflo HS, Wil-Gard 110V, w/Swivel Stand DIN Connection 

0782E  Saniflo HS, Wil-Gard 110V, w/Swivel Stand DIN Connection (1935/2004/EC) 

0783  Saniflo HS, Wil-Gard 220V, w/Swivel Stand DIN Connection 

0783E  Saniflo HS, Wil-Gard 220V, w/Swivel Stand DIN Connection (1935/2004/EC) 

0784  Saniflo HS, SMS Connection 

0784E  Saniflo HS, SMS Connection (1935/2004/EC) 

0785  Saniflo HS, w/Swivel Stand SMS Connection 

0785E  Saniflo HS, w/Swivel Stand SMS Connection (1935/2004/EC) 

0786  Saniflo HS, Wil-Gard 110V SMS Connection 

0786E  Saniflo HS, Wil-Gard 110V SMS Connection (1935/2004/EC) 

0787  Saniflo HS, Wil-Gard 220V SMS Connection 

0787E  Saniflo HS, Wil-Gard 220V SMS Connection (1935/2004/EC) 

0788  Saniflo HS, Wil-Gard 110V, w/Swivel Stand SMS Connection 

0788E  Saniflo HS, Wil-Gard 110V, w/Swivel Stand SMS Connection (1935/2004/EC) 

0789  Saniflo HS, Wil-Gard 220V, w/Swivel Stand SMS Connection 

0789E  Saniflo HS, Wil-Gard 220V, w/Swivel Stand SMS Connection (1935/2004/EC) 

 

Summary of Contents for Saniflo PS4 Hygienic Series

Page 1: ...EOM ENGINEERING OPERATION MAINTENANCE PS4 Saniflo Hygienic Series Clamped Metal Pumps WIL 12610 E 04 Where InnovationFlows...

Page 2: ...Piston Diaphragm Fitted 9 PS4 Saniflo HS PTFE Integral Piston Diaphragm Fitted 10 Suction Lift Curves 11 Section 6 Suggested Installation Operation 12 Maintenance and Troubleshooting Section 7 Disasse...

Page 3: ...ifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are regist...

Page 4: ...Do not exceed 8 6 bar 125 psig air supply pressure CAUTION The process fluid and cleaning fluids must be chemically compatible with all wetted pump components Consult the Chemical Resistance Guide CAU...

Page 5: ...WETTED PATHS Section 2 WI L D E N P U M P D E S I G N A T I O N S Y S T E M SPECIALTY CODES 0770 Saniflo HS 0770E Saniflo HS 1935 2004 EC 0771 Saniflo HS w Swivel Stand 0771E Saniflo HS w Swivel Stan...

Page 6: ...ped in the liquid chamber and manifold of the pump These same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid...

Page 7: ...B 190 7 5 C 531 20 9 D 812 32 0 E 853 33 6 F 45 1 8 G 47 1 9 H 522 20 5 J 514 20 3 K 721 28 4 L 715 28 2 M 520 20 5 N 400 15 8 P 349 13 8 R 394 15 5 S 432 17 0 T 10 0 4 LW0243 REV C DIMENSIONS ITEM M...

Page 8: ...ould be specified so that daily operation parameters will fall in the center of the pump s performance curve PS4 SANIFLO HS EZ INSTALL TPE FITTED ShipWeight 51 kg 112 lb Air Inlet 19 mm 3 4 Inlet 38 m...

Page 9: ...d be specified so that daily operation parameters will fall in the center of the pump s performance curve PS4 SANIFLO HS FULL STROKE INTEGRAL PISTON DIAPHRAGM FITTED ShipWeight 51 kg 112 lb Air Inlet...

Page 10: ...inish Ra 0 8 m 32 in 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 1212 lpm 32 gpm against a discharge head of 2...

Page 11: ...evel This chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosity of pumping fluid elevatio...

Page 12: ...r between the valve and the pump to bleed off which improves pump performance You can estimate pumping volume by counting the number of strokes per minute and then multiplying that figure by the displ...

Page 13: ...ftheair supplytothepump Anair regulator isusedto regulate air pressure A needle valve is used to regulate volume Pump discharge rate also can be controlled by throttling the pump discharge by partiall...

Page 14: ...ner piston that would cause the air valve spool to be unable to shift Pump runs but little or no product flows 1 Check for pumpcavitation Slowpumpspeeddownto allow thick materialtoflowintoliquidchambe...

Page 15: ...discharge and air lines Drain the pump by turning it upside down and allowing any fluid to flow into a suitable container Be aware of any hazardous effects of contact with your process fluid NOTE The...

Page 16: ...housing to the liquid chamber Step 8 Next remove the ball valve housing valve ball and gasket from liquid chamber To ensure proper alignment during reassembly of manifold liquid chamber interface turn...

Page 17: ...in the opposite direction loosen and remove one of the two outer pistons Step 11B If your pump is fitted with an IPD the procedure for removing the diaphragm is slightly different In this case simply...

Page 18: ...primary diaphragm and the back up diaphragm on both sides of the pump at the six o clock position They should be positioned approximately half the distance to the shaft from the edge of the diaphragm...

Page 19: ...ommended that the pump be disassembled while attached to the stand If it is necessary to remove the pump from the stand while fully assembled use a hoist or mechanical means to support the pump as it...

Page 20: ...ts of contact with your process fluid The Wilden Pro Flo SHIFT metal pumps utilize a revolutionary Pro Flo SHIFT air distribution system Proprietary composite seals reduce the coefficient of friction...

Page 21: ...t for nicks wear or damage Replace the pilot spool assembly or sleeve O rings if necessary During reassembly never insert the dimpled end of the pilot spool first this will damage the single urethane...

Page 22: ...ng pick remove the two 2 Glyd rings from modulator spool bore Inspect and replace if necessary Step 12 Using an appropriate sized wrench remove the pilot exhaust muffler Inspect for damage or contamin...

Page 23: ...alve Step 16 Remove the air valve spool from the air valve body by threading one air valve bolt into the end of the air valve spool and gently sliding the spool out of the air valve body Inspect seals...

Page 24: ...ring grease or equivalent Clean the inside of the center section shaft bore to ensure no damage is done to new shaft seals A small amount of NLGI grade 2 white EP bearing grease can be applied to the...

Page 25: ...easier 5 With the seal clamped in the pliers insert the seal into the bushing bore and position the bottom of the seal into the correct groove Once the bottom of the seal is seated in the groove relea...

Page 26: ...ly causing premature diaphragm failure The following are some details to consider when cleaning the Saniflo HS pump Through the EHEDG certification process the Saniflo HS pump has been validated to cl...

Page 27: ...WIL 12610 E 04 Wilden 27 EXPLODED VIEW AND PARTS LISTING PS4 SANIFLO HS EXPLODED VIEW Section 9...

Page 28: ...02 7825 17 02 7825 17 Wetted path components 24 Chamber Liquid CIP 2 EHEDG 2 08 5000 10 385P 25 Clamp Band ASSY 3 8 15 7102 03 26 Elbow 2 EHEDG 4 08 5240 10 385P 27 T Section 2 EHEDG 2 08 5160 10 385...

Page 29: ...20 08 7670 20 48 Washer Flat 406 X 812 X 065 2 04 6740 03 04 6740 03 49 Screw HHC 3 8 16 X 1 1 4 2 04 6190 03 Swivel Stand Components 50 Pump Stand Swivel Assy 4 3 A 1 04 7655 03 51 Bushing Center Bl...

Page 30: ...WIL 12610 E 04 Wilden 30 PS4 SANIFLO HS 1935 2004 EC EXPLODED VIEW EXPLODED VIEW AND PARTS LISTING...

Page 31: ...mber Liquid CIP 1 1 2 EHEDG 2 04 5000 10 385P 25 Clamp Band Assy 2 1 2 8 04 7104 03 26 Elbow 1 1 2 EHEDG 4 04 5240 10 385P 27 T Section 1 1 2 EHEDG 2 04 5160 10 385P T Section 1 1 2 EHEDG DIN 2 04 516...

Page 32: ...7670 20 08 7670 20 48 Washer Flat 406 X 812 X 065 2 04 6740 03 04 6740 03 49 Screw HHC 3 8 16 X 1 1 4 2 04 6190 03 Swivel Stand Components 50 Pump Stand Swivel Assy 4 3 A 1 04 7655 03 51 Bushing Cent...

Page 33: ...5 FDA Wil Flex 04 1065 57 04 1022 57 04 1031 57 04 1080 57 FDA FKM 04 1375 68 04 1215 68 Product Contact Components LW0245 Rev G PS4 SANIFLOTM HS 1935 2004 EC Material Diaphragms 2 Full Stroke Diaphra...

Page 34: ...WIL 12610 E 04 Wilden...

Page 35: ...WIL 12610 E 04 Wilden...

Page 36: ...Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modify the information and illustrations contained in this document without p...

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