Wilden Saniflo PS4 Hygienic Series Engineering, Operation & Maintenance Download Page 4

 

WIL-12610-E-04

 

Wilden

® 

Precautions - Read First!

 

 

 

CAUTION: 

Do not apply compressed air to the 

exhaust port — pump will not function.

 

 

CAUTION: 

Do not over-lubricate air supply — 

excess lubrication will reduce pump performance. 

Pump is pre-lubed.

 

 

TEMPERATURE LIMITS: 

 

Acetal 

–29°C to 82°C    –20°F to 180°F

 

Buna-N 

–12°C to 82°C    10°F to 180°F

 

Geolast

® 

–40°C to 82°C    –40°F to 180°F

 

Neoprene 

–18°C to 93°C   

0°F to 200°F

 

Nordel

® 

EPDM 

–51°C to 138°C    –60°F to 280°F

 

Nylon 

–18°C to 93°C      0°F to 200°F

 

PFA 

–7°C  to 107°C     45°F  to 225°F

 

Polypropylene 

0°C  to 79°C     32°F  to 175°F

 

Polyurethane 

–12°C  to      66°C   

10°F   to 150°F

 

PVDF 

–12°C  to 107°C    10°F  to 225°F

 

Saniflex™ 

–29°C to 104°C   –20°F to 220°F  

SIPD PTFE with EPDM-backed   

4°C  to 137°C  

40°F to 280°F  

SIPD PTFE with Neoprene-backed   

4°C  to 93°C  

40°F to 200°F  

PTFE 

4°C to 104°C     40°F to 220°F

 

FKM 

–40°C  to 177°C    –40°F to 350°F

 

Wil-Flex™ 

–40°C  to 107°C    –40°F to 225°F 

 

1

 4°C to 149°C (40°F to 300°F) - 13 mm (1/2") and 25 mm (1") models only.

 

NOTE: 

Not all materials are available for all models. Refer to Section 2 for 

material options for your pump.

 

 

CAUTION: 

When choosing pump materials, be sure to 

check the temperature limits for all wetted components. 

Example: FKM has a maximum limit of 177°C (350°F), but 

polypropylene has a maximum limit of only 79°C (175°F).

 

 

CAUTION: 

Maximum temperature limits are based upon 

mechanical stress only. Certain chemicals will significantly 

reduce maximum safe operating temperatures. Consult the 

Chemical Resistance Guide for chemical compatibility and 

temperature limits.

 

 

WARNING:

 Prevent static sparking. If static sparking occurs, 

fire or explosion could result. Pump, valves and containers 

must be grounded to a proper grounding point when handling 

flammable fluids and whenever discharge of static electricity 

is a hazard.

 

 

CAUTION: 

Do not exceed 8.6 bar (125 psig) air  

supply pressure.

 

CAUTION: 

The process fluid and cleaning fluids must be 

chemically compatible with all wetted pump components. 

Consult the Chemical Resistance Guide.

 

 

CAUTION: 

Do not exceed 82°C (180°F) air inlet 

temperature for Pro-Flo

®

 SHIFT models.

 

 

CAUTION: 

Pumps should be thoroughly flushed before 

installing into process lines. FDA- and USDA-approved 

pumps should be cleaned and/ or sanitized before  

being used.

 

 

CAUTION: 

Always wear safety glasses when operating 

pump. If diaphragm rupture occurs, material being 

pumped may be forced out air exhaust.

 

 

CAUTION: 

Before any maintenance or repair is 

attempted, the compressed air line to the pump should 

be disconnected and all air pressure allowed to bleed 

from pump. Disconnect all intake, discharge and air lines. 

Drain the pump by turning it upside down and allowing 

any fluid to flow into a suitable container.

 

 

CAUTION: 

Blow out air line for 10 to 20 seconds before 

attaching to pump to make sure all pipeline debris is 

clear. Use an in-

line air filter. A 5μ (micron) air filter 

 

is recommended.

 

 

NOTE:

 When installing PTFE diaphragms, it is important 

to tighten outer pistons simultaneously (turning in 

opposite directions) to ensure tight fit. When installing 

IPDs and FSIPDs, these diaphragms cannot be over-

tightened by hand; do not use tools when tightening. 

(See torque specifications in Section 7 .)

 

 

NOTE: 

Some PTFE-fitted pumps come standard from the 

factory with expanded PTFE gaskets installed in the 

diaphragm bead of the liquid chamber. PTFE gaskets 

cannot be re-used.

 

 

NOTE: 

Before starting disassembly, mark a line from each 

liquid chamber to its corresponding air chamber. This line 

will assist in proper alignment during reassembly.

 

 

CAUTION: 

Pro-Flo

®

 SHIFT pumps are available in both 

submersible and non-submersible options. Do not use 

standard models in submersible applications. 

 

CAUTION: 

Tighten all hardware prior to installation.

 

 

  Section 1 

Summary of Contents for Saniflo PS4 Hygienic Series

Page 1: ...EOM ENGINEERING OPERATION MAINTENANCE PS4 Saniflo Hygienic Series Clamped Metal Pumps WIL 12610 E 04 Where InnovationFlows...

Page 2: ...Piston Diaphragm Fitted 9 PS4 Saniflo HS PTFE Integral Piston Diaphragm Fitted 10 Suction Lift Curves 11 Section 6 Suggested Installation Operation 12 Maintenance and Troubleshooting Section 7 Disasse...

Page 3: ...ifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are regist...

Page 4: ...Do not exceed 8 6 bar 125 psig air supply pressure CAUTION The process fluid and cleaning fluids must be chemically compatible with all wetted pump components Consult the Chemical Resistance Guide CAU...

Page 5: ...WETTED PATHS Section 2 WI L D E N P U M P D E S I G N A T I O N S Y S T E M SPECIALTY CODES 0770 Saniflo HS 0770E Saniflo HS 1935 2004 EC 0771 Saniflo HS w Swivel Stand 0771E Saniflo HS w Swivel Stan...

Page 6: ...ped in the liquid chamber and manifold of the pump These same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid...

Page 7: ...B 190 7 5 C 531 20 9 D 812 32 0 E 853 33 6 F 45 1 8 G 47 1 9 H 522 20 5 J 514 20 3 K 721 28 4 L 715 28 2 M 520 20 5 N 400 15 8 P 349 13 8 R 394 15 5 S 432 17 0 T 10 0 4 LW0243 REV C DIMENSIONS ITEM M...

Page 8: ...ould be specified so that daily operation parameters will fall in the center of the pump s performance curve PS4 SANIFLO HS EZ INSTALL TPE FITTED ShipWeight 51 kg 112 lb Air Inlet 19 mm 3 4 Inlet 38 m...

Page 9: ...d be specified so that daily operation parameters will fall in the center of the pump s performance curve PS4 SANIFLO HS FULL STROKE INTEGRAL PISTON DIAPHRAGM FITTED ShipWeight 51 kg 112 lb Air Inlet...

Page 10: ...inish Ra 0 8 m 32 in 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 1212 lpm 32 gpm against a discharge head of 2...

Page 11: ...evel This chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosity of pumping fluid elevatio...

Page 12: ...r between the valve and the pump to bleed off which improves pump performance You can estimate pumping volume by counting the number of strokes per minute and then multiplying that figure by the displ...

Page 13: ...ftheair supplytothepump Anair regulator isusedto regulate air pressure A needle valve is used to regulate volume Pump discharge rate also can be controlled by throttling the pump discharge by partiall...

Page 14: ...ner piston that would cause the air valve spool to be unable to shift Pump runs but little or no product flows 1 Check for pumpcavitation Slowpumpspeeddownto allow thick materialtoflowintoliquidchambe...

Page 15: ...discharge and air lines Drain the pump by turning it upside down and allowing any fluid to flow into a suitable container Be aware of any hazardous effects of contact with your process fluid NOTE The...

Page 16: ...housing to the liquid chamber Step 8 Next remove the ball valve housing valve ball and gasket from liquid chamber To ensure proper alignment during reassembly of manifold liquid chamber interface turn...

Page 17: ...in the opposite direction loosen and remove one of the two outer pistons Step 11B If your pump is fitted with an IPD the procedure for removing the diaphragm is slightly different In this case simply...

Page 18: ...primary diaphragm and the back up diaphragm on both sides of the pump at the six o clock position They should be positioned approximately half the distance to the shaft from the edge of the diaphragm...

Page 19: ...ommended that the pump be disassembled while attached to the stand If it is necessary to remove the pump from the stand while fully assembled use a hoist or mechanical means to support the pump as it...

Page 20: ...ts of contact with your process fluid The Wilden Pro Flo SHIFT metal pumps utilize a revolutionary Pro Flo SHIFT air distribution system Proprietary composite seals reduce the coefficient of friction...

Page 21: ...t for nicks wear or damage Replace the pilot spool assembly or sleeve O rings if necessary During reassembly never insert the dimpled end of the pilot spool first this will damage the single urethane...

Page 22: ...ng pick remove the two 2 Glyd rings from modulator spool bore Inspect and replace if necessary Step 12 Using an appropriate sized wrench remove the pilot exhaust muffler Inspect for damage or contamin...

Page 23: ...alve Step 16 Remove the air valve spool from the air valve body by threading one air valve bolt into the end of the air valve spool and gently sliding the spool out of the air valve body Inspect seals...

Page 24: ...ring grease or equivalent Clean the inside of the center section shaft bore to ensure no damage is done to new shaft seals A small amount of NLGI grade 2 white EP bearing grease can be applied to the...

Page 25: ...easier 5 With the seal clamped in the pliers insert the seal into the bushing bore and position the bottom of the seal into the correct groove Once the bottom of the seal is seated in the groove relea...

Page 26: ...ly causing premature diaphragm failure The following are some details to consider when cleaning the Saniflo HS pump Through the EHEDG certification process the Saniflo HS pump has been validated to cl...

Page 27: ...WIL 12610 E 04 Wilden 27 EXPLODED VIEW AND PARTS LISTING PS4 SANIFLO HS EXPLODED VIEW Section 9...

Page 28: ...02 7825 17 02 7825 17 Wetted path components 24 Chamber Liquid CIP 2 EHEDG 2 08 5000 10 385P 25 Clamp Band ASSY 3 8 15 7102 03 26 Elbow 2 EHEDG 4 08 5240 10 385P 27 T Section 2 EHEDG 2 08 5160 10 385...

Page 29: ...20 08 7670 20 48 Washer Flat 406 X 812 X 065 2 04 6740 03 04 6740 03 49 Screw HHC 3 8 16 X 1 1 4 2 04 6190 03 Swivel Stand Components 50 Pump Stand Swivel Assy 4 3 A 1 04 7655 03 51 Bushing Center Bl...

Page 30: ...WIL 12610 E 04 Wilden 30 PS4 SANIFLO HS 1935 2004 EC EXPLODED VIEW EXPLODED VIEW AND PARTS LISTING...

Page 31: ...mber Liquid CIP 1 1 2 EHEDG 2 04 5000 10 385P 25 Clamp Band Assy 2 1 2 8 04 7104 03 26 Elbow 1 1 2 EHEDG 4 04 5240 10 385P 27 T Section 1 1 2 EHEDG 2 04 5160 10 385P T Section 1 1 2 EHEDG DIN 2 04 516...

Page 32: ...7670 20 08 7670 20 48 Washer Flat 406 X 812 X 065 2 04 6740 03 04 6740 03 49 Screw HHC 3 8 16 X 1 1 4 2 04 6190 03 Swivel Stand Components 50 Pump Stand Swivel Assy 4 3 A 1 04 7655 03 51 Bushing Cent...

Page 33: ...5 FDA Wil Flex 04 1065 57 04 1022 57 04 1031 57 04 1080 57 FDA FKM 04 1375 68 04 1215 68 Product Contact Components LW0245 Rev G PS4 SANIFLOTM HS 1935 2004 EC Material Diaphragms 2 Full Stroke Diaphra...

Page 34: ...WIL 12610 E 04 Wilden...

Page 35: ...WIL 12610 E 04 Wilden...

Page 36: ...Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modify the information and illustrations contained in this document without p...

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