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WIKA UniTrans UT-10, Operating Instructions Manual

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WIKA UniTrans UT-10 Operating Instructions Manual Download Page 38

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Universal Pressure Transmitter UniTrans

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Subject to change due to technical modifications.

© Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD

WIKA Alexander Wiegand GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · 

 (09372) 132 - 710 · Fax - 706 · E-mail: [email protected] · www.wika.de

77

Summary of Contents for UniTrans UT-10

Page 1: ...egand Straße 30 63911 Klingenberg Germany Tel 49 93 72 132 295 Fax 49 93 72 132 706 E Mail support tronic wika de www wika de UT 10 UT 11 UT 10 UT 11 GB GB Universal Transmitter for various applications D Universaltransmitter für vielfältige Einsatzgebiete Transmetteur unviersel pour utilisations multiples ...

Page 2: ...S Nr 2184125 04 Ausgabedatum 16 02 04 Universal Drucktransmitter Universal Pressure Transmitter Transmetteur de Pression Universel UniTrans Betriebsanleitung Manual Manuel ...

Page 3: ...onstruction 51 3 4 Auxilliary Power 52 3 5 Ambient Conditions 52 3 6 Process Conditions 52 3 7 Identification Plates example 53 4 Installation 54 4 1 Pressure Transmitter Installation 54 4 2 Display Unit Upgrades 54 4 3 Housing Reconfiguration 55 4 4 Electrical Connection 56 4 5 Pressure Compensation when using a Relative Pressure Sensor 57 5 Operation of Transmitters without Display 58 5 1 Prepar...

Page 4: ...E mail support tronic wika de www wika de 43 6 4 Default Data factory settings 65 6 5 Main Menu 66 6 5 1 Main Menu Display 67 6 5 2 Main Menu Calibration of zero and span 69 6 5 3 Main Menu Output 70 6 5 4 Main Menu Evaluation 71 6 5 5 Main Menu Language 72 6 5 6 Main Menu Service 73 7 Diagnostics and Service 74 8 Disposal 74 9 Appendix 75 9 1 Dimension Diagrams 75 9 2 Model Key 79 9 3 Warranty Co...

Page 5: ...uring instrument the user must ensure that the appropriate instrument has been selected with regard to scale range and performance and that the wetted parts material is suitable for the specific measuring conditions of the respective application Serious injuries and or damage can occur should the relevant regulations not be observed Dangerous pressure media such as oxygen acetylene flammable gases...

Page 6: ...s consists of a pressure sensor a control interface unit and a housing cover with optional display Due to this modular design different transmitter versions can be mounted see Model Key on page 79 2 1 1 Pressure Transducer The pressure transducer has a piezo resistive or thinfilm measurement cell depend ing on the pressure range The sensors are temperature compensated and have a hermetically welde...

Page 7: ...ta and functions previously entered The keypad is automatically locked when no key is hit for 10 minutes The processing unit converts the digitalized signal from the measuring unit into a standard 4 20 mA current signal 2 1 3 Display Unit The indicator has four digits 7 segment display symbols Below it line 1 16 seg ment display is used to display error codes and the signal s unit of measure The u...

Page 8: ...an under pressure see 5 3 Calibration of zero and span without pressure dry adjustment see 5 4 Setting the dampening integrating the output signal 0 40 s see 5 5 Reset to manufacturer s default values see 5 6 Mounting correction of the sensor beginning with software version 1 05 see section 5 4 3 2 2 2 Functions of Transmitters with Displays Settable units of measurement mbar bar psi mA m mm WS se...

Page 9: ...is measured using absolute against a vacuum or relative against external or air pressure measurement depending on the type of sensor selected The UniTrans is also used for hydrostatic pressure measurement within liquid filled pipes and containers Process Pressure Measurement Process Pressure Measurement Used to measure pressure of liquids Used to measure container pressure or gases in pipelines Pr...

Page 10: ...egand GmbH Co KG Alexander Wiegand Str 63911 Klingenberg 09372 132 710 Fax 706 E mail support tronic wika de www wika de 49 Level Control Level Control Externally mounted Combined pressure and head pressure with front flat diaphragm are measured by two externally mounted pressure transducers The two signals are analyzed and the differential is cal culated by a PLC or suitable signal con verter ...

Page 11: ...00 bar 3000 5000 0 4 000 bar 4400 7000 1 0 bar 2 2 4 1 0 6 bar 10 12 1 3 bar 35 42 1 5 bar 35 42 1 15 bar 80 96 only relative pressure Do not exceed the nominal pressure 1 For flush diaphragm version The value specified in the table applies only when sealing is realised with the sealing ring under neath the hex Otherwise max 1500 bar applies Output signal 4 20 mA Accuracy of span linearity hystere...

Page 12: ...1 EHEDG version G 1 2 B per DIN 16288 1 2 NPT M 16 x 1 5 with sealing cone 1600 bar 3 8 24 UNF LH male 1600 bar 1 4 28 UNF LH M 250 C 1600 bar G 1B flush diaphragm with o ring Ranges 0 0 4 up to 0 1 6 bar G 1 2 B flush diaphragm with o ring Ranges 0 6 bis 0 600 bar G 1 1 2 flush diaphragm with o ring Ranges 0 0 4 bis 0 16 bar G 1 flush diaphragm with o ring Ranges 0 0 4 bis 0 16 bar G 1 flush diap...

Page 13: ... plug 4 pin pin allocation 1 3 3 4 NPT female conduit only with alu minium case Electric protection Reverse polarity overload and short cir cuit protection Power supply 12 36 V DC Ambient temperature 40 C 85 C 20 C 70 C with display Storage temperature 40 C 85 C 35 C 80 C with display Climate class D per DIN IEC 654 1 Ingress protection per EN 60 529 IP 65 with plastic case IP 67 with aluminum cas...

Page 14: ...04 Subject to change due to technical modifications Copyright WIKA Alexander Wiegand GmbH Co KG BRD WIKA Alexander Wiegand GmbH Co KG Alexander Wiegand Str 63911 Klingenberg 09372 132 710 Fax 706 E mail support tronic wika de www wika de 53 3 7 Identification Plates example ...

Page 15: ...sert a filler piece a pressure transmitter dummy into the weld on adapter Weld the adapter into the container pipe wall section weld process Remove the filler piece Install the pressure transmitter in the weld on adapter 4 2 Display Unit Upgrades The display unit can be easily upgraded at any time Remove the housing cover and the supporting string Attach the display unit s supporting string to the...

Page 16: ...be rotated in 300 so that it can be read under various installation conditions The housing cover with built in display can be fastened to the housing at all four side positions 4 3 Housing Reconfiguration Rotate the housing of the display unit in order to be able to read the display from above when the pressure transmitter is installed in an upright position Loosen the 4 internal hexagonal screws ...

Page 17: ...pply voltage is between 12 and 36 V DC The power supply and the output sig nal are transmitted via a two wire cable max 12 mm outer diameter max 14 AWG and connected in accordance with the pin configuration Supply voltage can be supplied by a power unit a transmitter power supply or by means of a PLC connection It is suggested to use a model with integrated lightning protection for preventing dam ...

Page 18: ...nfiguration Ground L supply minus to connect the negative signal line L supply plus to connect the positive signal line I Test circuit connect the ampere meter between terminals L and I The unit must be properly grounded in order to guarantee EMC resistance 4 5 Pressure Compensation when using a Relative Pressure Sensor A Goretex diaphram is used to compensate for the atmospheric pressure under th...

Page 19: ...nt with a full or empty container with without pressure Integration time Reset to manufacturer s defaults 5 2 Key Functions only available for transmitters without display An error signal is caused by a current surge 21 mA or 3 6 mA 5 sec when the zero point or span setting fall outside of the sensor s nominal pressure range during adjustments with existing pressure No values are stored The keypad...

Page 20: ...be used as the zero point P 0 is present at the transmitterer diaphragm before calibration Make sure that the pressure to be used as the span end point P 100 is present at the transmitter diaphragm The measuring range between zero and end value of span is saved as span A change in the zero point has no effect on the calibrated span However if the span end point is higher than the peak value of the...

Page 21: ...le A pressure transducer with 0 400 mbar nominal pressure needs to be pro grammed The liquid s surface with a density of 1 is 1 m above the diaphragm at the zero point producing a pressure of 100 mbar This means that the device s current value must be set to 8 mA when performing a dry empty calibration 5 4 2 Span Calibration Determine the hydrostatic pressure of the liquid s surface which correspo...

Page 22: ...f the transmitter s nominal pressure range then the span end point is fixed at this peak value and the span is reduced accordingly A change in the span setting has no effect on the zero point The zero point and span end point must fall within the transmitter s nominal pressure range A test correction of the zero point is suggested after adjusting the span in order to maintain optimum accuracy A mo...

Page 23: ... s The sensor s measured values can then be averaged using the adjusted integration time 5 6 Reset to Default All default data settings are restored by simultaneously pressing the zero esc and the ok buttons for 2 seconds see chapter 6 4 Calibrated special measurement ranges i e 4 bar on a 6 bar transmit ter can be adjusted by factory pre setting A reset to default will reset the sensor back to it...

Page 24: ...A Alexander Wiegand GmbH Co KG BRD WIKA Alexander Wiegand GmbH Co KG Alexander Wiegand Str 63911 Klingenberg 09372 132 710 Fax 706 E mail support tronic wika de www wika de 63 6 Operation of Transmitters with Display 6 1 The Display In order to program the device remove the display with a screwdriver and re attach it to the housing as shown in the diagram below ...

Page 25: ...menus Button Functions Main Menu Sub menu Edit Functions back to the previous menu option back to the previous menu option increase value forward to next menu option forward to next menu option decrease value back to value display without saving back to main menu without saving back without saving to the sub menu to the edit functions save value activate keypad push simultaneously 2 s The keypad b...

Page 26: ...e 2 Line 3 Pressure display in bar Temperature display in C Sensor s nominal pressure range in bar Calibration zero 4 mA span 20 mA nom pressure range start nom pressure range end Output Damping Inversion Fault Limits I offset 0 s no 21 mA upscale 3 8 20 5 mA 0 mA Service password no active password Service mounting correction not activated Language English Evaluation linear density yes 1 g cm3 Ca...

Page 27: ...nical modifications Copyright WIKA Alexander Wiegand GmbH Co KG BRD WIKA Alexander Wiegand GmbH Co KG Alexander Wiegand Str 63911 Klingenberg 09372 132 710 Fax 706 E mail support tronic wika de www wika de 66 6 5 Main Menu DISPLAY OPTIONS CALIBRATION RANGE OUTPUT DEFINITION EVALUATION FUNCTION LANGUAGE OPTIONS SERVICE FUNCTIONS ...

Page 28: ... Temp in F o Second line shows maximum values Second line shows maximum Temp in C o Second line shows maximum Temp in F o Second line shows current Temp in C o Second line shows current Temp in F o Second line shows present current values Merger of the sensor s nominal pressure range Units are set for the measured value UNIT UNIT mmHG see Units are set for the volume related value UNIT UNIT lb see...

Page 29: ...RE in C o TEMPERATURE in F o ROW 3 MAX VALUE ROW 3 MEASUREMENT ROW 3 TEMPERATURE TEMPERATURE in C o TEMPERATURE in F o TEMPERATURE in C o TEMPERATURE in F o ROW 3 TEMPERATURE ROW 3 CURRENT in mA ROW 3 P RANGE Third line shows measured value in Third line remains empty Third line shows minimum values Third line shows minimum Temp in C o Third line shows minimum Temp in F o Third line shows maximum ...

Page 30: ...on should be performed before or after making an adjustment without pressure dry adjustment see 6 5 6 The sensor must therefore be placed in the reference position for the measurement installation site without pressure on the diaphragm A mounting correction is unnecessary when making an adjustment with pressure wet adjustment Otherwise the mounting correction must be performed before saving the ze...

Page 31: ...NVERT ON OUTPUT ALARM ERROR OUTPUT LIMITS OUTPUT CURRENT OFFSET LIMITS LIMITS The current runs between 4 and 20 mA Alarm condition when limits are reached It is necessary to restart device by using reset or by shutting down power see 8 5 6 Damping 40 s active Damping 20 s active Damping 5 s active Damping 1 s active Output is inverted 20 mA 4 mA Output is not inverted 4 mA 20 mA Alarm at 3 6 mA do...

Page 32: ...tive MAIN MENU EVALUATION EVALUATION FUCTIONS EVALUATION REF TABLE REF POINT INSERT REF POINT DELETE INSERT INSERT DELETE DELETE DELETE The level value and volume value always be adjusted or verified in order to store a value pair TABLE EDIT TABLE ACTIVATE EVALUATION LINEAR LINEAR ACTIVATE EVALUATION DENSITY Entry of a new value pair for the table used in tank linearization Entry of the level as a...

Page 33: ...ng Entry appears in the Evaluation menu whether or not more than 32 value pairs are entered in the table for tank linearization please note P 0 and P 31 are fixed at 0 and 100 re spectively whether or not an existing height value was tried to be stored again Please enter correct values A change or correction in the density causes a change in the span end point s unit of measure mm m inch feet The ...

Page 34: ... DEVICE DATA SERVICE TIMER RESET TIMER RESET MIN MAX VALUES All values are reset to the factory setting see 6 4 SERVICE PASSWORD PASSWORD DE ACTIVE ENTRY CIRCUIT TEST Hrs TOTAL Hrs CALIBRATE Hrs RESET Hrs SENSOR RESET ALL RESET ALARM The set current value is used as the test signal until the esc button is pressed Total number of operating hours Number of hours since the last calibration Number of ...

Page 35: ... out by the manufacturer All other repairs or modifications are unauthorized Error Code Error Error Correction Measures E00 ROM error Return device to manufacturer E01 Power supply error Check power supply E03 E2 PROM communications error Disconnect and reconnect power supply E04 Sensor s temperature range was exceeded Return sensor s temperature to specified limits E06 Sensor recognition Disconne...

Page 36: ...Subject to change due to technical modifications Copyright WIKA Alexander Wiegand GmbH Co KG BRD WIKA Alexander Wiegand GmbH Co KG Alexander Wiegand Str 63911 Klingenberg 09372 132 710 Fax 706 E mail support tronic wika de www wika de 75 9 Appendix 9 1 Dimension Diagrams ...

Page 37: ...niTrans Appendix Subject to change due to technical modifications Copyright WIKA Alexander Wiegand GmbH Co KG BRD WIKA Alexander Wiegand GmbH Co KG Alexander Wiegand Str 63911 Klingenberg 09372 132 710 Fax 706 E mail support tronic wika de www wika de 76 ...

Page 38: ...ublished 16 2 04 Subject to change due to technical modifications Copyright WIKA Alexander Wiegand GmbH Co KG BRD WIKA Alexander Wiegand GmbH Co KG Alexander Wiegand Str 63911 Klingenberg 09372 132 710 Fax 706 E mail support tronic wika de www wika de 77 ...

Page 39: ...niTrans Appendix Subject to change due to technical modifications Copyright WIKA Alexander Wiegand GmbH Co KG BRD WIKA Alexander Wiegand GmbH Co KG Alexander Wiegand Str 63911 Klingenberg 09372 132 710 Fax 706 E mail support tronic wika de www wika de 78 ...

Page 40: ...0 bar 1 6 bar bar absolut BX 0 bar 2500 bar1 only with aluminum case BH 0 bar 6 bar bar absolut BZ 0 bar 4000 bar1 only with aluminum case 2 BK 0 bar 16 bar bar absolut Process connection GD G B ND NPT ML M16 x 1 5 female with sealing cone2 1600 bar VS 3 8 24 UNF LH male 1600 bar 3 CS chemical seal prices and designs according to chemical seals product range Special design features Z without E oil...

Page 41: ...iaphragm according to EHEDG 1 up to 16 bar 3 84 G 1 flush diaphragm up to 150 C according to EHEDG 1 up to 16 bar Material of wetted parts 1 stainless steel and O ring from NBR G 1 1 2 without O ring L stainless steel and O ring from Viton B stainless steel and O ring from EPDM 4 S Hastelloy C4 Special design features Z without E oil and grease free A oxygen oil and grease free up to 100 bar max m...

Page 42: ...relevant parameters and the pressure measurement range specific to the application and measurement location Span The programmed pressure measurement range Span end point The highest pressure value of the programmed measurement span end point of the span Tank linearization Determination of approximate volume pressure ratio values with non linear correlations based on varying container designs For e...

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