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WIKA Mensor CPT6030, Operating Instructions Manual, Page: 2 / 26

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WIKA operating instructions analog pressure transducer, model CPT6030

PN 0020508001A  03/2020  EN

 EN

Operating instructions model CPT6030

Page

3 - 24

© 03/2020, Mensor, LP. All rights reserved.

Mensor is a registered trademark of Mensor, LP. 

All other brand and product names are trademarks or registered trademarks of their respective companies. 

Prior to starting any work, read the operating instructions!

Keep for later use!

Summary of Contents for Mensor CPT6030

Page 1: ...Operating instructions EN Analog Pressure Transducer Model CPT6030 Analog Pressure Transducer Model CPT6030 ...

Page 2: ...ting instructions model CPT6030 Page 3 24 03 2020 Mensor LP All rights reserved Mensor is a registered trademark of Mensor LP All other brand and product names are trademarks or registered trademarks of their respective companies Prior to starting any work read the operating instructions Keep for later use ...

Page 3: ...Qualification 9 3 6 Personal Protective Equipment 10 3 7 Labeling Safety Marks 10 3 7 1 Product Label 10 3 7 2 Symbols 11 3 8 Warnings and Cautions 11 4 Transport Packaging and Storage 12 4 1 Transport 12 4 2 Packaging and storage 12 5 Installation 13 5 1 Mounting 13 5 1 1 Pressure Connections 13 5 1 2 Safety Relief Valves 13 5 1 3 Pressure Media 13 5 1 4 Electrical Connections 14 6 Maintenance an...

Page 4: ... model CPT6030 PN 0020508001A 03 2020 EN EN 7 3 Disposal 20 8 Specifications 21 8 1 Measurement Specification 21 8 2 General Specification 22 8 3 Certificates 22 8 4 Dimensions in mm in 23 9 Accessories 24 9 1 Fittings Gaskets 24 9 2 Accessories 24 Contents ...

Page 5: ...ifications Factory calibrations are carried out in accordance with international standards Further information Mensor Corporation Address 201 Barnes Dr San Marcos TX 78666 Internet address www mensor com Relevant data sheet CT 25 14 Application consultant Tel 1 512 396 4200 1 800 984 4200 USA only Fax 1 512 396 1820 E Mail sales mensor com techservices mensor com Importer for Europe WIKA Alexander...

Page 6: ...eration in industrial residential or commercial environments 1 3 Software License Agreement This product contains intellectual property i e software programs that are licensed for use by the end user customer hereinafter end user This is not a sale of such intellectual property The end user shall not copy disassemble or reverse compile the software program The software programs are provided to the...

Page 7: ...1 CPT6030 analog pressure transducer 2 1 Features Here is a short list of significant features designed into the CPT6030 Metrological Accuracy of 0 025 FS on the 4 20 mA output Wide voltage power input range from 15 to 28 Vdc IP 67 rating for harsh environments Wide temperature compensation from 20 to 75 oC All 316L SS wetted parts on ranges 5 psi Compact size NAMUR NE43 complaint 2 2 Scope of Del...

Page 8: ...ion 3 2 Intended Use The CPT6030 analog pressure transducer is designed to measure pressure with accuracy as a stand alone device or as incorporated in OEM type applications It is characterized over a wide temperature range and is designed to be used in environments that are much more harsh than tolerable by previous generations of Mensor pressure transducers 3 3 Improper Use WARNING Injuries thro...

Page 9: ... injury and damage to equipment The activities described in these operating instructions may only be carried out by skilled personnel who have the qualifications described below Skilled personnel Skilled personnel authorized by the operator are understood to be personnel who based on their technical training knowledge of measurement and control technology and on their experience and knowledge of c...

Page 10: ...ctive equipment The requisite personal protective equipment must be provided by the operating company Wear safety goggles Protect eyes from flying particles and liquid splashes Wear a protective helmet Protects the head from falling objects Wear safety shoes Protect feet from falling objects or objects lying around as well as against toxic or hazardous liquids and aggressive media 3 7 Labeling Saf...

Page 11: ...n trained in proper safety practices WARNING NOT EXPLOSION PROOF Installation of this instrument in an area requiring devices rated as intrinsically safe is not recommended WARNING POSSIBLE INJURY The tubing valves and other apparatus attached to the gauge must be adequate for the maximum pressure which will be applied otherwise physical injury to the operator or bystanders is possible CAUTION USE...

Page 12: ...e the symbols on the packaging If the instrument is transported from a cold into a warm environment the formation of condensation may result in instrument malfunction Before putting it back into operation wait for the instrument temperature and the room temperature to equalize 4 2 Packaging and storage Permissible conditions at the place of storage Storage Temperature 40 85 C Humidity 0 95 relativ...

Page 13: ...cal circuits printed circuit boards there is a risk of damaging sensitive electronic components through electrostatic discharge The correct use of grounded working surfaces and personal armbands is required 5 1 Mounting The transducer may be mounted via its process connection or with any ring clamps along its body Having the sensor oriented in a position other than vertical with the port down migh...

Page 14: ...20 EN EN 5 1 4 Electrical Connections Note Power supply should be 15 to 28 VDC 24 VDC nominal The pinouts on the six pin connector are External Connector Pinouts Pin Function Pigtail Color 1 15 28 VDC Brown 2 Reserved White 3 Reserved Blue 4 Reserved Black 5 V Gray 6 Reserved Pink Installation ...

Page 15: ...ct series launch to the announcement of discontinuation typically 8 to 10 years All repairs should be performed by Mensor due to the complexity of performing these repairs 6 2 Recalibration The CPT6030 automatically calculates the pressure reading for all effects of temperature and non linearity within the compensated temperature range This process is referred to as dynamic compensation because ea...

Page 16: ...e instrument meets its accuracy statements as required by ISO IEC 17025 2005 or other applicable standards 6 2 4 Media The recommended calibration medium is dry nitrogen or clean dry instrument air For ranges above 5 psi any liquid media compatible with 316L SS is acceptable A reference height variation between the standard and the CPT6030 can cause head pressure errors A calculation should be mad...

Page 17: ...which the 4 20mA output is derived Figure 6 2 6 Calibration adapter kit 6 2 6 1 Calibration Adapter Connections The calibration adapter kit consists of the calibration adapter itself power supply adapter cable a phoenix communication cable to be connected to the CPT6030 ports to connect a voltmeter and a DB 9 female port to communicate with a PC using RS 232 The calibration adapter calibrates the ...

Page 18: ... Software to download the software The calibration software utility allows you to Calibrate the digital output Calibrate the analog output Change filter settings Set the calibration date Query it for various parameters range serial number calibration date etc Restore the factory calibration Complete instructions on how to operate the calibration software utility are detailed in the instructions av...

Page 19: ...ants and compressors there is a danger of physical injuries and damage to property and the environment Before storage of the dismounted instrument following use wash or clean it in order to protect persons and the environment from exposure to residual media Wear the requisite protective equipment see Chapter 3 6 Personal protective equipment Observe the information in the material safety data shee...

Page 20: ...packaging To avoid damage 1 Wrap the instrument in an anti static plastic film 2 Place the instrument along with shock absorbent material in the packaging 3 Place shock absorbent material evenly on all sides of the transport packaging 4 If possible place a bag containing a desiccant inside the packaging 5 Label the shipment as a highly sensitive measuring instrument Information on returns can be f...

Page 21: ...uring ranges Gauge pressure 4 0 0 36 to 0 15 000 psig 0 25 mbar to 0 1 000 bar Bi directional pressure 5 0 18 to 15 1 500 psig 12 5 mbar to 1 100 bar Absolute pressure 0 5 psia to 0 15 015 psia 0 350 mbar to 0 1 001 bar abs Calibration interval 365 days Pressure units 39 As barometric reference Measuring range 8 17 psi abs 552 1 172 mbar abs Accuracy 1 0 025 of reading 1 It is defined by the total...

Page 22: ...50 psig Materials wetted parts Ranges 5 psi Silicon 316 SS silicon glass filled resins epoxy Ranges 5 to 1500 psi 316 SS Ranges 1500 psi 316 SS Fluorocarbon Rubber Pressure media Ranges 5 psi clean dry non corrosive gases Ranges 5 psi media compatible with the listed wetted parts Power Voltage Range 15 to 28 VDC 24 VDC nominal Power consumption 4 20 mA depending on pressure input 23 mA 0 65 W max ...

Page 23: ... 7mm 3 37in 18 9mm 74in 31 8mm 1 25in 6 PIN M8 CONNECTOR 1 16 BARBED REFERENCE PORT 1500 psi 1500 to 6000 psi 6000 to 15000 psi SAE J514 37 FLARE PORT 7 16 20 THREAD 117 6mm 4 63in 85 7mm 3 37in 18 8mm 74in 31 8mm 1 25in 6 PIN M8 CONNECTOR SEAL SCREW SAE J514 37 FLARE PORT 7 16 20 THREAD 122 9mm 4 84in 25 3mm 1 00in 31 8mm 1 25in 95 0mm 3 74in 6 PIN M8 CONNECTOR SEAL SCREW AUTOCLAVE F250C FEMALE P...

Page 24: ...he transducer have the following Mensor Part numbers Part Number Description 6000604023 Male NPT 6000604024 7 16 20 SAE 6000604025 BSPP 4250040006 Copper gasket washer 6000604052 1 4 TUBE 6000604053 6MM TUBE 6000604054 1 8 BSPG FEMALE 6000604055 1 8 NPT FEMALE 6000604056 1 4 NPT FEMALE Other pressure fittings are available consult the factory if you need assistance 9 2 Accessories Part Number Desc...

Page 25: ...25 WIKA operating instructions analog pressure transducer CPT6030 PN 0020508001A 03 2020 EN EN ...

Page 26: ... Co KG Alexander Wiegand Straße 30 63911 Klingenberg Germany Tel 49 9372 132 0 Fax 49 9372 132 406 info wika de www wika de Mensor Corporation 201 Barnes Drive San Marcos TX 78666 USA Tel 1 512 3964200 15 Fax 1 512 3961820 E Mail sales mensor com www mensor com WIKA subsidiaries worldwide can be found online at www wika com ...

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