widos WELD IT 315 Steel Working Instructions Translation Download Page 1

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Kunststoffschweißtechnik

WIDOS

Einsteinstr. 5

Phone +49 7152 9939 - 0

W. Dommer Söhne GmbH

D-71254 Ditzingen-Heimerdingen

Fax

+49 7152 9939 - 40

info @ widos.de

www.widos.de

Headquarters: D-71254 Ditzingen-Heimerdingen County court Stuttgart HRB 200973 Managing director: Jürgen Dommer

Working Instructions

Translation

Heating element butt welding machine

WIDOS WELD IT 315 Steel

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Summary of Contents for WELD IT 315 Steel

Page 1: ...Ditzingen Heimerdingen Fax 49 7152 9939 40 info widos de www widos de Headquarters D 71254 Ditzingen Heimerdingen County court Stuttgart HRB 200973 Managing director J rgen Dommer Working Instructions...

Page 2: ...y No Place of working Address of manufacturer WIDOS W Dommer S hne GmbH Einsteinstra e 5 D 71254 Ditzingen Heimerdingen Phone 49 0 71 52 99 39 0 Fax 49 0 71 52 99 39 40 Order of spare parts and sales...

Page 3: ...t our advisers in the factory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to...

Page 4: ...of the staff 11 2 7 Dangers while handling the machine 12 2 8 Maintenance and inspection repair 12 2 9 Dangers caused by electric energy 12 2 10 Dangers caused by the hydraulics 12 2 11 Special dange...

Page 5: ...AINTENANCE AND REPAIR 29 7 1 Maintenance and inspection repair 29 7 2 Clamping elements 29 7 3 Planer 29 7 4 Storing 29 7 5 Used hydraulic oil 30 7 6 Checking the hydraulic oil level 30 7 7 Venting th...

Page 6: ...ting element butt welding of pipes and fittings with a diameter range of 90 315 mm It is a building site machine and is designed especially for the use on site as well as in the workshop For this reas...

Page 7: ...e control unit and on the basic machine They contain the type of the machine the serial number and the year of construction 1 5 1 Technical Data 1 5 1 1 WIDOS WELD IT 315 Steel General data Material P...

Page 8: ...th earthing contact Weight approx 12 8 kg 1 5 1 3 WI HEAT Heating element Power 2 1 kW Voltage 230 V 10 Current 10 A 10 Frequency 50 Hz Outside 350 mm Surface antistick coated Elements Thermostatic te...

Page 9: ...al frame Machine steel Material reduction inserts Steel Weight approx 83 kg Cylinder 40 mm Piston rod 35 mm Length of stroke of cylinder 215 mm max force F P A 1167 daN at 200 bar 1 bar on manometer 5...

Page 10: ...spect of these indications may have heavy consequences for the health This symbol means a possible dangerous situation The disrespect of these indications may cause light injuries or damages on goods...

Page 11: ...personal safety is to be provided by the owner All available safety equipment is to be inspected regularly 2 5 Informal security measures The manual has to be permanently kept at the place of use of...

Page 12: ...percentage the testing cycle should be shortened The works should be performed at the WIDOS GmbH company or by an authorized partner 2 9 Dangers caused by electric energy Only skilled workers are all...

Page 13: ...at protective box and welding area You can burn yourself inflammable materials can be ignited The heating element is heated up to more than 200 C Do not touch the surface of the WI HEAT heating elemen...

Page 14: ...of purchase orders please always note the machine and version number 2 13 Cleaning the machine The used materials and cloths are to be handled properly and to be disposed of especially during cleaning...

Page 15: ...HEAT heating element with the defined adjusting pressure This operation is called adjusting After the prescribed bead height is reached the pressure is relieved and the heat up time is starting Now th...

Page 16: ...ton For opening the slide 8 Coonectin cable Connection with local power supply 230V 16 A 9 Adjusting screw for pressure relief valve For the limitation of the hydraulic pressure to the desired value 1...

Page 17: ...off bar To separate the heated pipes and heating element 19 Adjusting screw Adjusting the clamping pressure 20 Clamping levers released and open To clamp pipes 4 2 1 Separating device for WI HEAT heat...

Page 18: ...element is switched on the red control lamp lightens 22 Setting screw For regulating the temperature of the heating element 23 Control lamp green There are two different states off signalizes that the...

Page 19: ...unction 25 Switch on off for planer to switch on the planer the planer has to be switched off before and after use 26 Chain tightening bolt in order to tighten the chain disassemble the cap at the rea...

Page 20: ...ched off Further be sure that no unauthorized persons have access Protect the machine from wetness and moisture Operating the machine on construction sites is only allowed with an in coming power dist...

Page 21: ...rings and then slide the reduction inserts in the arrow direction until it stops Thereby the clamping inserts are fixed For removing the reduction inserts slide the inserts in opposite direction of ar...

Page 22: ...obtained when the control light is blinking Insert the reduction inserts into clamping rings according to the outside diameter of the pipes to be welded chapter 5 1 1 Put the workpieces into the clam...

Page 23: ...means of the handle upwards between the pipes if necessary wait until the control lamp on the WI HEAT heating element flashes in regular intervals Take care that it lies in a cut out of the pull off b...

Page 24: ...S Einsteinstr 5 Phone 49 7152 9939 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 7152 9939 40 info widos de www widos de 23 07 14 Working instructions WIDOS WELD IT 315 Steel Page 24 of...

Page 25: ...Kunststoffschwei technik Welding logs and tables Chapter 6 23 07 14 Working instructions WIDOS WELD IT 315 Steel Page 25 of 45...

Page 26: ...welding bar time mm mm mm time pressure min s s 90 2 2 41 0 2 0 5 22 4 4 2 2 90 2 8 33 0 2 0 5 28 4 4 2 3 90 3 5 26 0 3 0 5 35 5 5 3 4 90 4 3 21 0 3 0 5 43 5 5 3 6 90 5 1 17 6 4 1 0 51 5 5 4 7 90 5 4...

Page 27: ...mm mm mm time pressure min s s in welding area Table for PE bead up heat up Additional to the given bead up force and to the welding force the moving force of the support must be added welding area P...

Page 28: ...pressure min s s in welding area Table for PE bead up heat up Additional to the given bead up force and to the welding force the moving force of the support must be added welding area P N mm 160 4 0...

Page 29: ...min s s in welding area Table for PE bead up heat up Additional to the given bead up force and to the welding force the moving force of the support must be added welding area P N mm 200 4 9 41 0 8 1 0...

Page 30: ...in welding area Table for PE bead up heat up Additional to the given bead up force and to the welding force the moving force of the support must be added welding area P N mm 250 6 2 41 0 13 1 0 62 6...

Page 31: ...essure min s s in welding area Table for PE bead up heat up Additional to the given bead up force and to the welding force the moving force of the support must be added welding area P N mm 315 7 7 41...

Page 32: ...11 4 1 0 192 6 8 4 14 90 12 3 7 4 6 1 0 249 7 11 6 20 90 15 0 6 6 1 0 281 8 14 6 24 110 2 7 41 2 0 5 103 4 5 2 3 110 3 4 33 2 0 5 115 5 6 2 4 110 4 2 26 3 0 5 130 5 6 3 6 110 6 3 17 6 4 0 5 164 6 7 4...

Page 33: ...alue for heating element temperature is 210 C 10 C welding area in welding area The smaller the pipe wall the higher the temperature P N mm bead up heat up 140 3 5 41 3 0 5 117 5 6 3 4 140 4 3 33 4 0...

Page 34: ...dard value for heating element temperature is 210 C 10 C welding area in welding area The smaller the pipe wall the higher the temperature P N mm bead up heat up 200 4 9 41 6 0 5 141 5 6 6 7 200 6 2 3...

Page 35: ...rature is 210 C 10 C welding area in welding area The smaller the pipe wall the higher the temperature P N mm bead up heat up 280 6 9 41 11 0 5 173 6 7 11 12 280 8 6 33 13 1 0 197 6 8 13 15 280 10 7 2...

Page 36: ...3 6 5 125 6 0 4 0 6 100 5 4 9 0 140 4 3 4 0 5 83 4 4 7 0 140 6 7 5 0 6 107 6 5 10 0 160 4 9 5 0 5 89 5 5 8 0 160 7 7 7 0 7 117 6 7 11 0 180 5 5 6 0 5 95 5 6 8 5 180 8 6 8 0 8 126 6 8 12 5 200 6 2 7 0...

Page 37: ...spection works should be performed in time The DVS gives the advice of inspection works after 1 year For machines with a specially high usage percentage the testing cycle should be shortened The works...

Page 38: ...raulic cylinders Venting the hydraulic cylinder is not required if the hoses have been disconnected from the connection at the control unit because the remaining oil in the hose is being kept by valve...

Page 39: ...screw on the venting screw A1 Repeat the same process at the both upper venting screws Z2 and A2 The lower venting screws have always to be vented in the first position because there is a direct link...

Page 40: ...the elements into the box in such a way that they are fitting in the holders The hydraulic hoses at the WI PRECISION basic machine should not be unscrewed air penetration Make sure that they are not...

Page 41: ...nsteinstr 5 Phone 49 7152 9939 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 7152 9939 40 info widos de www widos de 23 07 14 Working instructions WIDOS WELD IT 315 Steel Page 33 of 45 9...

Page 42: ...Kunststoffschwei technik Electric and hydraulic diagrams Chapter 9 23 07 14 Working instructions WIDOS WELD IT 315 Steel Page 34 of 45...

Page 43: ...zingen Heimerdingen Fax 49 7152 9939 40 info widos de www widos de 23 07 14 Working instructions WIDOS WELD IT 315 Steel Page 35 of 45 10 Spare parts list 10 1 WI PRECISION Basic machine 1 2 4 5 3 6 7...

Page 44: ...strap 4 2161B109 20 Grub screw for knurled nut 4 2161B112 21 Knurled nut 4 S0113 22 Hexagon head screw M 12 x 35 DIN 933 2 0933L035 23 Washer M 12 DIN 125 2 0125L 24 Hydraulic cylinder 2 2181420WA 25...

Page 45: ...16 DIN 933 2 0933F016 46 Washer M 6 DIN 125 4 0125F 47 Hexagon nut M 6 DIN 934 2 0934F 48 Pan head screw M 12 x 40 DIN 912 3 0912L040 49 Washer M 12 DIN 125 6 0125L 50 Hexagon nut M 12 DIN 934 3 0934L...

Page 46: ...Kunststoffschwei technik Spare parts list Chapter 10 23 07 14 Working iInstruction WIDOS WELD IT 315 Steel Page 37 of 45 10 2 Planer 6 3 5 21 26 25 7 11 2 17 15 13 14 1 16 22 24 12 18 20...

Page 47: ...M 12 DIN 134 1 0134L 12 Driving motor 1 AMBF13 13 Motor switch 1 ESMBF13 14 Collector carbon 1 set on request 15 Connecting cable with plug 1 EK3220 16 Fastener for planer 1 216441 17 Disc planer lef...

Page 48: ...Kunststoffschwei technik Spare parts list Chapter 10 23 07 14 Working instructions WIDOS WELD IT 315 Steel Page 39 of 45 10 3 WI FORCE Hydraulic aggregate 2 1 5 3 4 6 8 9 10 7 11...

Page 49: ...auge NG 63 0 250 bar 1 on request 4 Screwed connection of pressure gauge 1 on request 5 Accumulator 1 101006 6 Connction plug FIRG 1 4 BSP 141101 B 1 VKM14 7 Adjusting knob GN 626 35 B10 N 1 on reques...

Page 50: ...Kunststoffschwei technik Spare parts list Chapter 10 23 07 14 Working instructions WIDOS WELD IT 315 Steel Page 41 of 45 10 4 WI HEAT Heating element 1 2 3 4 5 12 13 11 20 21 14 17 18 19 8 10 7 6...

Page 51: ...9091 7 Rocker switch red lightet 1 H0903 8 Toothedlock washer M4 DIN 6797 2 6797D 9 Oval head screw M 4x6 DIN 7985 2 7985D006 10 Thermostat 1 H0904 11 Control lamp green 1 H2105 12 Window for grip cas...

Page 52: ...Kunststoffschwei technik Spare parts list Chapter 10 23 07 14 Working instructions WIDOS WELD IT 315 Steel Page 43 of 45 10 5 Reception box 1 2 3 4 9 11 12 13 6 8 7 5...

Page 53: ...ng cab 20x2 2 J5401 5 Spacing bolt for heating element 2 214525 6 Spacing bolt for planer 2 216524 7 Foot mounting 2 214521 8 Blind rivet 4x10 DIN 7337 8 7337D010 9 Hexagon bolt M 8x160 DIN 933 2 0933...

Page 54: ...which this declaration refers corresponds to the following norms and norming ducuments 1 DIN EN ISO 12100 1 und 2 replacement for DIN EN 292 part 1 and 2 Safety of machines basic terminology gen desi...

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