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widos HRG 16, Segment, Working Instructions

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Kunststoffschweißtechnik

WIDOS

 

Einsteinstr. 5 

 

Phone  +49 (0) 71 52 99 39 - 0 

W. Dommer Söhne GmbH  D-71254  Ditzingen-Heimerdingen 

Fax  

+49 (0) 71 52 99 39 - 40 

 

Website: http://www.widos.de   

Email: [email protected] 

Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing directors: Dieter Dommer, Jürgen Dommer 

Working Instructions 

Translation 

 

Heat ring welding device 

 

WIDOS HRG 16, Segment 

 

 

 

 

 

 

Keep for further use ! 

Summary of Contents for HRG 16, Segment

Page 1: ...Heimerdingen Fax 49 0 71 52 99 39 40 Website http www widos de Email info widos de Headquarters D 71254 Ditzingen Heimerdingen Country court Stuttgart HRB 200973 Managing directors Dieter Dommer J rge...

Page 2: ...f working Order of spare parts after sales service Address of the Manufacturer WIDOS Wilhelm Dommer S hne GmbH Einsteinstr 5 D 71254 Ditzingen Heimerdingen Phone 49 7152 9939 0 Fax 49 7152 9939 40 Add...

Page 3: ...ice team in the factory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to infor...

Page 4: ...4 Measures of organisation 11 2 5 Information about safety precautions 11 2 6 Instructions for the staff 11 2 7 Dangers while handling the machine 11 2 8 Dangers caused by electric energy 12 2 9 Speci...

Page 5: ...ety indications 21 5 2 Starting 21 5 3 How to set the heating element temperature 22 5 4 Welding process 22 5 5 How to weld angles 24 6 WELDING LOG AND TABLES 25 7 MAINTENANCE REPAIR TRANSPORT 29 7 1...

Page 6: ...led and supervised according to DVS guideline 2208 The welding cylinders with hydraulic aggregate the clamping cylinders with hydraulic aggregate and the electronic control apparatus for the heating e...

Page 7: ...exceeding 80 dB A may occur during planing it is obligatory to wear ear protection When using the named pipe materials and when welding below 260 C no toxicant damp arises Ambient conditions in the w...

Page 8: ...00 V Frequency 50 Hz 10 Current 152 A Outside 1680 mm Inside 800 mm Surface anti stick coated Attached elements Electronic temperature control Control lamp Connecting cable with CEE plug 63 A Weight a...

Page 9: ...f 50 1 5 Equipment and accessories Following tools and accessories are part of the first delivery 1 each Allan key angle size 6 14 1 each Ring fork wrench size 10 17 24 1 Tubular hexagon box wrench si...

Page 10: ...light injuries or damages on goods This symbol means a possible dangerous situation due to hot surfaces The disrespect of these indications may conduct to heavy burns respectively to self ignition or...

Page 11: ...tions on the machine have to be in a clear readable condition Every time the machine changes hands or is being rent to third persons the working instructions are to be sent along with and their import...

Page 12: ...than 200 C Do not touch the surfaces of the heating element Do not leave the heating element unattended Take enough safety distance to inflammable materials Wear safety gloves 2 9 2 Danger of stumblin...

Page 13: ...tructions may be made on the machine without permission of the manufacturer Machine parts which are not in a perfect condition are to be replaced immediately Only use original WIDOS spare and wear par...

Page 14: ...element is inserted and the pipes are pressed against the heating element under defined adjusting pressure This process is called adjusting After the prescribed bead height being reached pressure is...

Page 15: ...1 Elements of the basic machine No Name Function 1 Locking fork Heating element and planer are laid with their supporting forks onto the clamping devices 2 Clamping screw Tight clamping of the pipes...

Page 16: ...essure which is currently achieved is kept also by means of the built in hydraulic accumulator Slightly to the right side position depressurized a possibly existing pressure is released without openin...

Page 17: ...the clamping rings reception box 13 Vent screw Attention Never put the planer on its side there is the risk of oil slick at the vent screw 14 Screw for chain tightening Release the screw and move it...

Page 18: ...into the basic machine you must turn the safety bolt for the planer support upwards left image Remove the safety bolt by pulling out the supporting fork is now hanging downwards Suspend the planer fr...

Page 19: ...o weld angles each clamping ring can be turned by max 7 5 For that purpose detach both hexagon screws 15 on the adapter plate set the clamping ring to the desired angle up to 7 5 and tighten again the...

Page 20: ...er with belts from a crane and place it with its stub end into the lower clamping tool Fix the stub end holder to the lower clamping tool by three countersunk screws Shut and tighten the clamping tool...

Page 21: ...ith a power distributor with a FI security protective switch 5 2 Starting Check the oil level of the hydraulic system before each starting of the machine in order to avoid damages on the pump If neces...

Page 22: ...in case of dirtiness by means of a fiber free paper and a cleaning agent e g PE cleaner The anti adhesive coating of the heating element must remain undamaged in the working area Take into account th...

Page 23: ...e gathered from the welding table Add the movement pressure Set the resulting pressure value at the pressure relief valve and check it by actuating the valve lever Open slides again slightly valve lev...

Page 24: ...5 How to weld angles When angles have to be welded the welding surface of the pipes and thus the necessary pressure is changing The necessary pressure is calculated as follows Gather the prescribed va...

Page 25: ...tr 5 Phone 49 0 71 52 99 39 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 Website http www widos de Email info widos de 18 04 11 Working Instructions WIDOS HRG 16 Segmen...

Page 26: ...Kunststoffschwei technik Welding logs and tables Chapter 6 18 04 11 Working Instructions WIDOS HRG 16 Segment Page 26 of 50...

Page 27: ...2 30 500 28 4 17 6 14 3 0 284 13 15 14 35 500 29 7 17 15 3 0 297 13 16 15 36 500 36 8 13 6 18 3 0 369 16 19 18 45 500 45 4 11 22 3 5 454 19 23 22 55 500 56 9 26 4 0 560 21 28 26 66 500 68 3 7 4 31 4 0...

Page 28: ...force of the support must be added welding area P N mm 710 17 4 41 13 2 0 174 10 10 13 22 710 21 8 33 16 2 5 218 11 12 16 27 710 27 2 26 19 3 0 272 12 15 19 33 710 33 9 21 24 3 0 339 15 18 24 41 710 4...

Page 29: ...ble for PE bead up heat up Additional to the given bead up force and to the welding force the moving force of the support must be added welding area P N mm 1200 29 4 41 36 3 0 294 13 16 36 36 1200 36...

Page 30: ...8 30 630 24 1 26 10 1 5 381 10 21 10 37 630 35 7 17 6 15 2 0 475 14 31 15 53 710 17 4 41 9 1 0 311 9 16 9 28 710 21 8 33 11 1 5 358 10 19 11 34 710 27 2 26 13 2 0 409 11 23 13 42 710 40 2 17 6 19 2 5...

Page 31: ...orce the moving force of the support must be added The standard value for heating element temperature is 210 C 10 C welding area 1200 29 4 41 24 2 0 426 12 25 24 45 1200 36 7 33 29 2 0 483 14 32 29 55...

Page 32: ...sic machine are to be kept clean and need to be covered with a thin oil film if they are not being used The linear guides must be cleaned every week e g with a brush Dirty guides may cramp and run hea...

Page 33: ...t it touch the welding area Check the tension of the chain in the planer and grease the chain regularly for example with teflon spray therefore remove the cover of planer Loose the screw for tension t...

Page 34: ...Phone 49 0 71 52 99 39 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 Website http www widos de Email info widos de 18 04 11 Working Instructions WIDOS HRG 16 Segment Pag...

Page 35: ...Kunststoffschwei technik Electric and hydraulic diagrams Chapter 8 18 04 11 Working Instructions WIDOS HRG 16 Segment Page 32 of 50...

Page 36: ...Kunststoffschwei technik Electric and hydraulic diagrams Chapter 8 18 04 11 Working Instructions WIDOS HRG 16 Segment Page 33 of 50...

Page 37: ...Kunststoffschwei technik Electric and hydraulic diagrams Chapter 8 18 04 11 Working Instructions WIDOS HRG 16 Segment Page 34 of 50...

Page 38: ...Kunststoffschwei technik Electric and hydraulic diagrams Chapter 8 18 04 11 Working Instructions WIDOS HRG 16 Segment Page 35 of 50...

Page 39: ...Kunststoffschwei technik Electric and hydraulic diagrams Chapter 8 18 04 11 Working Instructions WIDOS HRG 16 Segment Page 36 of 50...

Page 40: ...Kunststoffschwei technik Electric and hydraulic diagrams Chapter 8 18 04 11 Working Instructions WIDOS HRG 16 Segment Page 37 of 50...

Page 41: ...Kunststoffschwei technik Electric and hydraulic diagrams Chapter 8 18 04 11 Working Instructions WIDOS HRG 16 Segment Page 38 of 50...

Page 42: ...Kunststoffschwei technik Electric and hydraulic diagrams Chapter 8 18 04 11 Working Instructions WIDOS HRG 16 Segment Page 39 of 50...

Page 43: ...GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 Website http www widos de Email info widos de 18 04 11 Working Instructions WIDOS HRG 16 Segment Page 40 of 50 9 Spare parts list 9 1 Basic...

Page 44: ...12 8 0912P060 13 Articulation end 2 GAR20DO 14 Spring plug d 4 8 on request 15 Scale 15 0 15 2 254118 16 Hexagon screw M 16x30 DIN 933 8 0933P030 17 Washer M 16 DIN 125 8 0125P 18 Holding device for m...

Page 45: ...technik Spare parts list Chapter 9 18 04 11 Working Instructions WIDOS HRG 16 Segment Page 42 of 50 9 2 Heating element Terminal box front view 1 2 6 7 11 12 3 5 13 16 18 19 17 20 26 27 21 24 25 28 3...

Page 46: ...ature probe PT 1000 1 H09082 15 Heating cartridge compl 16x340 1200 W 400 V 18 H2216 16 Heating cartridge compl 16x200 700 W 400 V 18 H2212 17 Frame segment straight for terminal box 1 2265125 18 Conn...

Page 47: ...ffschwei technik Spare parts list Chapter 9 18 04 11 Working Instructions WIDOS HRG 16 Segment Page 44 of 50 9 3 Planer 30 31 35 39 33 34 1 3 14 15 17 18 19 25 26 27 29 40 5 4 41 42 6 8 32 9 13 16 20...

Page 48: ...64 0965C008 20 Supporting bolt fix 2 2544012 21 Hexagon head screw M 12x25 DIN 933 8 0933L025 22 Guide rail 16 2264108 23 Hexagon head screw M 8x25 DIN 933 45 0933H025 24 Washer M 8 DIN 125 45 0125H...

Page 49: ...wei technik Spare parts list Chapter 9 18 04 11 Working Instructions WIDOS HRG 16 Segment Page 46 of 50 9 4 Hydraulic aggregate 31 32 37 38 30 2 3 1 17 21 9 11 16 19 20 22 23 24 28 29 18 4 12 14 15 25...

Page 50: ...M 5x10 DIN 7379 8 7379E016 16 Screwing 1 EVH21201615 17 Cap for hydraulikbox 1 1060105 18 Frame 1 1060104 19 Lens head screw M 5x10 DIN 7379 6 7379E010 20 Box 1 1060102 21 Coupling sleeve flat packed...

Page 51: ...Kunststoffschwei technik Spare parts list Chapter 9 18 04 11 Working Instructions WIDOS HRG 16 Segment Page 48 of 50 9 5 Reception box 1...

Page 52: ...stoffschwei technik Spare parts list Chapter 9 Reception Box WIDOS HRG 16 Segment Pos Name Piece Order no 1 Reception box double 1 2265112 18 04 2011 Workind instructions WIDOS HRG 16 segment Page 49...

Page 53: ...t Plastic Welding Machine WIDOS HRG 16 Segment to which this declaration refers corresponds to the following norms and normative documents 1 DIN EN ISO 12100 1 and 2 replacement for DIN EN 292 part 1...

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