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Kunststoffschweißtechnik

WIDOS

Einsteinstr. 5

Phone +49 (0) 71 52 99 39 - 0

W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen

Fax

+49 (0) 71 52 99 39 - 40

Website: www.widos.de

Email: [email protected]

Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing directors: Dieter Dommer, Jürgen Dommer

Working Instructions

Translation

Heat Ring Welding Device

WIDOS HRG 10, Segment

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Summary of Contents for HRG 10

Page 1: ...n Heimerdingen Fax 49 0 71 52 99 39 40 Website www widos de Email info widos de Headquarters D 71254 Ditzingen Heimerdingen Country court Stuttgart HRB 200973 Managing directors Dieter Dommer J rgen D...

Page 2: ...ng Order of spare parts and after sales service Address of the manufacturer WIDOS W Dommer S hne GmbH Einsteinstr 5 D 71254 Ditzingen Heimerdingen Telefon 49 7152 9939 0 Telefax 49 7152 9939 40 Addres...

Page 3: ...ice team in the factory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to infor...

Page 4: ...on about safety precautions 11 2 6 Instructions for the staff 11 2 7 Dangers while handling the machine 11 2 8 Dangers caused by electric energy 12 2 9 Specific dangers 12 2 9 1 Danger of combustion b...

Page 5: ...ING LOG AND TABLES 24 7 MAINTENANCE REPAIR TRANSPORT 28 7 1 In general 28 7 2 Basic machine 28 7 3 Clamping elements 28 7 4 How to check and refill the hydraulic oil 28 7 5 Planer 29 7 6 Transport 29...

Page 6: ...ring heating element is nonstick coated electronically controlled and supervised according to DVS guideline 2208 Any other use of this control unit is considered not to be purpose oriented The machine...

Page 7: ...ry to wear ear protection When using the named pipe materials and when welding below 260 C 500 F no toxicant damp arises Ambient conditions in the welding area take care for cleanness no dust at the w...

Page 8: ...00 V Frequency 50 Hz 10 Feeding CEE 63 A phase inverter Outside 1106 mm active surface Surface nonstick coated Attached elements Electronic temperature control Control lamp Connecting cable Weight app...

Page 9: ...of 49 1 5 Equipment and accessories Following tools and accessories are part of the delivery each 1 Allan key short size 14 17 each 1 Allan key with T grip size 5 6 8 each 1 Annular fork wrench size...

Page 10: ...parts of the machine The disrespect of these indications may cause heavy crushings of parts of the body resp damages of parts of the machine This symbol means a possible dangerous situation due to hot...

Page 11: ...tions on the machine have to be in a clear readable condition Every time the machine changes hands or is being rent to third persons the working instructions are to be sent along with and their import...

Page 12: ...heating element is heated up to more than 200 C Do not touch the surfaces of the heating element Do not leave the heating element unattended Take enough safety distance to inflammable materials Wear...

Page 13: ...ssion of the manufacturer Machine parts which are not in a perfect condition are to be replaced immediately Only use original WIDOS spare and wear parts In case of purchase orders please always state...

Page 14: ...ement is inserted and the pipes are pressed against the heating element under defined adjusting pressure This process is called adjusting After the prescribed bead height being reached pressure is red...

Page 15: ...tter pins 4 Pressure gauge Display of the hydraulic pressure 5 Push button By pressing the push button the motor switches over from 1380 rpm up to 2820 rpm high speed 6 Control valve Opening and closi...

Page 16: ...nt 11 Supporting bolt Insert the heating element with supporting bolts on the clamping beams on the reception box 12 Grip Holding and guidance the heating element 13 Controller Setting the heating ele...

Page 17: ...the arrow 19 Supporting bolt Insert the planer with the supporting bolts in the locking forks of the clamping rings reception box 20 Vent screw Attention Never put the planer on its side there is the...

Page 18: ...w hanging downwards Suspend the planer from the ring bolt e g by a crane and put it between the clamping tools in a way that the supporting forks of the planer are locked in the supporting forks of th...

Page 19: ...ping device For this purpose detach the hexagon socket screws at the adaptor plate in the front and rear adjust the clamping ring to the requested angle up to 11 25 by scale and marking only attached...

Page 20: ...ith a power distributor with a FI security protective switch 5 2 Starting Check the oil level of the hydraulic system before each starting of the machine in order to avoid damages on the pump If neces...

Page 21: ...he welding prescriptions The heating element surfaces must be clean especially non greasy therefore they need to be cleaned shortly before each welding or in case of dirtiness by means of a fiber free...

Page 22: ...movement pressure on the pressure gauge The movement pressure is displayed exactly when the slide with the clamped pipe passes over into its movement Check pipe mismatch and gap on the joining pipe e...

Page 23: ...on position pressure so that the hydraulic accumulator can be filled During the cooling time re adjust pressure if necessary the pressure for cooling is the same as the set adjustment pressure After e...

Page 24: ...nstr 5 Phone 49 0 71 52 99 39 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 Website www widos de Email info widos de 26 04 11 Working Instructions WIDOS HRG 10 Segment P...

Page 25: ...Kunststoffschwei technik Welding log and tables Chapter 6 26 04 11 Working Instructions WIDOS HRG 10 Segment Page 25 of 49...

Page 26: ...13 12 30 500 28 4 17 6 14 3 0 284 13 15 14 35 500 29 7 17 15 3 0 297 13 16 15 36 500 36 8 13 6 18 3 0 369 16 19 18 45 500 45 4 11 22 3 5 454 19 23 22 55 500 56 9 26 4 0 560 21 28 26 66 500 68 3 7 4 31...

Page 27: ...ing force of the support must be added welding area P N mm 710 17 4 41 13 2 0 174 10 10 13 22 710 21 8 33 16 2 5 218 11 12 16 27 710 27 2 26 19 3 0 272 12 15 19 33 710 33 9 21 24 3 0 339 15 18 24 41 7...

Page 28: ...a Table for PE bead up heat up Additional to the given bead up force and to the welding force the moving force of the support must be added welding area P N mm 1200 29 4 41 36 3 0 294 13 16 36 36 1200...

Page 29: ...9 17 8 30 630 24 1 26 10 1 5 381 10 21 10 37 630 35 7 17 6 15 2 0 475 14 31 15 53 710 17 4 41 9 1 0 311 9 16 9 28 710 21 8 33 11 1 5 358 10 19 11 34 710 27 2 26 13 2 0 409 11 23 13 42 710 40 2 17 6 19...

Page 30: ...ng force the moving force of the support must be added The standard value for heating element temperature is 210 C 10 C welding area 1200 29 4 41 24 2 0 426 12 25 24 45 1200 36 7 33 29 2 0 483 14 32 2...

Page 31: ...sic machine are to be kept clean and need to be covered with a thin oil film if they are not being used The linear guides must be cleaned every week e g with a brush Dirty guides may cramp and run hea...

Page 32: ...it touch the welding area Check the tension of the chain in the planer and grease the chain regularly for example with teflon spray therefore remove the cover of planer Loose the screw for tension th...

Page 33: ...5 Phone 49 0 71 52 99 39 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 Website www widos de Email info widos de 26 04 11 Working Instructions WIDOS HRG 10 Segment Page...

Page 34: ...Kunststoffschwei technik Wiring diagrams Chapter 8 26 04 11 Working Instructions WIDOS HRG 10 Segment Page 31 of 49...

Page 35: ...Kunststoffschwei technik Wiring diagrams Chapter 8 26 04 11 Working Instructions WIDOS HRG 10 Segment Page 32 of 49...

Page 36: ...Kunststoffschwei technik Wiring diagrams Chapter 8 26 04 11 Working Instructions WIDOS HRG 10 Segment Page 33 of 49...

Page 37: ...Kunststoffschwei technik Wiring diagrams Chapter 8 26 04 11 Working Instructions WIDOS HRG 10 Segment Page 34 of 49...

Page 38: ...Kunststoffschwei technik Wiring diagrams Chapter 8 26 04 11 Working Instructions WIDOS HRG 10 Segment Page 35 of 49...

Page 39: ...Kunststoffschwei technik Wiring diagrams Chapter 8 26 04 11 Working Instructions WIDOS HRG 10 Segment Page 36 of 49...

Page 40: ...Kunststoffschwei technik Wiring diagrams Chapter 8 26 04 11 Working Instructions WIDOS HRG 10 Segment Page 37 of 49...

Page 41: ...Kunststoffschwei technik Wiring diagrams Chapter 8 26 04 11 Working Instructions WIDOS HRG 10 Segment Page 38 of 49...

Page 42: ...technik Spare parts list Chapter 9 26 04 11 Working Instructions WIDOS HRG 10 Segment Page 39 of 49 9 Spare parts list 9 1 Basic machine 10 1 2 25 24 28 30 29 21 23 4 6 7 5 3 8 9 11 12 14 15 16 17 13...

Page 43: ...ad screw M 10x20 DIN 912 4 0912J020 20 Washer M 10 DIN 125 4 0125J 21 Holding device for fix clamping device 2 254116 22 Pan head screw M 10x30 DIN 912 8 0912J030 23 Washer M 10 DIN 125 8 0125J 24 Hyd...

Page 44: ...ffschwei technik Spare parts list Chapter 9 26 04 11 Working Instructions WIDOS HRG 10 Segment Page 41 of 49 9 2 Heating element 12 10 11 1 9 34 24 14 16 18 22 23 31 32 33 30 27 28 29 17 21 25 15 13 2...

Page 45: ...gment for suspension 2 254531 13 Disc with collar 2 2235133 14 Grip 2 071508 15 Disc without collar 2 2235134 16 Frame segment for grip 2 254532 17 Temperature probe PT 1000 1 H09082 18 Frame segment...

Page 46: ...technik Spare parts list Chapter 9 26 04 11 Working Instructions WIDOS HRG 10 Segment Page 43 of 49 9 3 Planer 1 2 5 11 13 14 15 19 20 3 4 22 23 21 26 29 16 17 18 8 10 30 31 35 36 42 45 37 41 24 38 40...

Page 47: ...0 mm 12 MES170 20 Flat head screw M 3x8 DIN 965 72 0965C008 21 Carrier element 2 1 254402 22 Supporting bolt 2 2544012 23 Hexagon screw M 12x25 DIN 933 8 0933L025 24 Washer M 12 DIN 125 8 0125L 25 Fri...

Page 48: ...hwei technik Spare parts list Chapter 9 26 04 11 Working Instructions WIDOS HRG 10 Segment Page 45 of 49 9 4 Hydraulic aggregate 31 32 37 38 30 17 21 19 20 22 23 24 28 29 18 25 26 27 2 3 9 11 16 4 12...

Page 49: ...10 DIN 7379 8 7379E016 16 Screwing 1 EVH21201615 17 Cap for hydraulikbox 1 1060105 18 Frame 1 1060104 19 Lens head screw M 5x10 DIN 7379 6 7379E010 20 Box 1 1060102 21 Coupling sleeve flat packed 2 VM...

Page 50: ...Kunststoffschwei technik Spare parts list Chapter 9 26 04 11 Working Instructions WIDOS HRG 10 Segment Page 47 of 49 9 5 Reception box view with planer and heating element 1...

Page 51: ...unststoffschwei technik Spare parts list Chapter 9 Reception box WIDOS HRG 10 segment Pos St ck Art Nr 1 Reception box double 1 253512 26 04 2011 Working Instructions WIDOS HRG 10 Segment Page 48 of 4...

Page 52: ...lastic Welding Machine WIDOS HRG 10 Segment to which this declaration refers corresponds to the following norms and norming documents 1 DIN EN ISO 12100 1 and 2 replacement for DIN EN 292 part 1 and 2...

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