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IMPORTANT: FOR YOUR SAFETY BEFORE OPERATING THIS UNIT, READ
THIS OPERATOR’S MANUAL CAREFULLY AND COMPLETELY. LEARN THE
OPERATION, APPLICATIONS, AND POTENTIAL HAZARDS PETICULIAR TO THIS
TOOL.
SAFETY PRECAUTIONS:
1.
Be sure all pressure on air and water fittings is relieved before dis-connecting any
hoses or fittings
2.
Wear eye protection
3.
Pressurization of any materials is dangerous- follow OSHA procedures for stored
energy and any pressurization cautions pertaining to the fluids used
4.
This system can develop pressure up to the nameplate pressure- do not over pressure
test vessels as damage can occur.
5.
Do not run air pump without water input as you can damage the pump
6.
Oil lubricator on air input must be filled with standard air tool oil before operating.
Operating without oil voids tool warrantee
OPERATING INSTRUCTIONS:
A.
Leak Test Only
1.
Attach water (Front of Unit) and air input (Rear of Unit) with water and air supply
turned off.
2.
Attach water output to test vessel (pre-fill if necessary for faster fill).
3.
Turn on input water supply at street pressure and check for any obvious hook-up leaks.
4.
Bleed the system through the needle relief valve until no more water comes out.
5.
Close needle valve firmly.
Do not over tighten.
6.
With Regulator opened all the way (counter clock-wise) turn on the air input valve.
7.
Slowly close the regulator (clock-wise) causing the system pressure to build. The unit
will stroke a few times quickly to build pressure and will slow as the system charges
and fills.
8.
Observe system output pressure gage carefully.
Do not over pressure test vessel.
9.
As desired pressure is approached, slow air input by backing off regulator. The system
will hold this pressure within about 1% and will make-up any drop by recycling the
pump.
10.
Inspect pressurized system for leaks.
11.
Once the leak test inspection is complete, refer to section C to shut down the system.
Summary of Contents for HPIC-10000-D-HV
Page 4: ...WWW WIDDERTOOLS COM 4 203 777 5395 WIDDER HPIC Hydrostatic Test Pump Front View...
Page 5: ...WWW WIDDERTOOLS COM 5 203 777 5395 Back Panel View...
Page 6: ...WWW WIDDERTOOLS COM 6 203 777 5395 Inner Air System...
Page 7: ...WWW WIDDERTOOLS COM 7 203 777 5395 Small High Pressure System...
Page 8: ...WWW WIDDERTOOLS COM 8 203 777 5395 Main Water In Out System...
Page 9: ...WWW WIDDERTOOLS COM 9 203 777 5395 High Flow Bypass System...
