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Weldmatic 180i

Model No MC103, Iss A 02/15   

3

Burn protection

The welding arc is intense and visibly bright. 
Its radiation can damage eyes, penetrate 
light-weight clothing, reflect from light-
coloured surfaces, and burn the skin and 
eyes. Burns resulting from gas-shielded arcs 
resemble acute sunburn, but can be more 
severe and painful.

Wear protective clothing – leather or heat 
resistant gloves, hat, and safety-toed boots. 
Button shirt collar and pocket flaps, and 
wear cuffless trousers to avoid entry of 
sparks and slag.

Avoid oily or greasy clothing. A spark may 
ignite them. Hot metal such as electrode 
stubs and work pieces should never be 
handled without gloves.

Ear plugs should be worn when welding in 
overhead positions or in a confined space. 
A hard hat should be worn when others are 
working overhead.

Flammable hair preparations should not be 
used by persons intending to weld or cut.

Toxic fumes

Adequate ventilation with air is essential. 
Severe discomfort, illness or death can 
result from fumes, vapours, heat, or oxygen 
depletion that welding or cutting may 
produce. 

NEVER

 ventilate with oxygen.

Lead, cadmium, zinc, mercury, and beryllium 
bearing and similar materials when welded 
or cut may produce harmful concentrations 
of toxic fumes. Adequate local exhaust 
ventilation must be used, or each person in 
the area as well as the operator must wear 
an air-supplied respirator. For beryllium, both 
must be used.

Metals coated with or containing materials 
that emit fumes should not be heated unless 

coating is removed from the work surface, 
the area is well ventilated, or the operator 
wears an air-supplied respirator.

Work in a confined space only while it is 
being ventilated and, if necessary, while 
wearing air-supplied respirator.

Vapours from chlorinated solvents can be 
decomposed by the heat of the arc (or 
flame) to form phosgene, a highly toxic 
gas, and lung and eye irritating products. 
The ultra-violet (radiant) energy of the arc 
can also decompose trichlorethylene and 
perchlorethylene vapours to form phosgene. 
Do not weld or cut where solvent vapours 
can be drawn into the welding or cutting 
atmosphere or where the radiant energy 
can penetrate to atmospheres containing 
even minute amounts of trichlorethylene or 
percholorethylene.

Fire and explosion prevention

Be aware that flying sparks or falling slag can 
pass through cracks, along pipes, through 
windows or doors, and through wall or floor 
openings, out of sight of the operator. Sparks 
and slag can travel up to 10 metres from the arc.

Keep equipment clean and operable, free of 
oil, grease, and (in electrical parts) of metallic 
particles that can cause short circuits.

If combustibles are present in the work 
area, do NOT weld or cut. Move the work if 
practicable, to an area free of combustibles. 
Avoid paint spray rooms, dip tanks, storage 
areas, ventilators. If the work can not be 
moved, move combustibles at least 10 metres 
away out of reach of sparks and heat; or 
protect against ignition with suitable and 
snug-fitting fire-resistant covers or shields.

Walls touching combustibles on opposite 
sides should not be welded on or cut. Walls, 
ceilings, and floor near work should be 
protected by heat-resistant covers or shields.

Summary of Contents for Weldarc 180i

Page 1: ...MC103 40 Rev A Weldarc 180i Operators Manual Weldarc 180i Manual Arc TIG Welder Model No MC103 0 Iss A 02 15...

Page 2: ...Welding Industries of Australia A division of ITW Australia Pty Ltd 1300 300 884 Info welding com au welding com au...

Page 3: ...1 Introduction 5 2 Receiving 6 3 Specifications 6 4 Operation 7 5 Controls 8 6 Installation 9 7 Basic Welding Information 9 8 General Maintenance 11 9 External Trouble Shooting 12 10 Service Informat...

Page 4: ...r suspending or mounting the Weldarc in any other manner Safe practices when using welding equipment These notes are provided in the interests of improving operator safety They should be considered on...

Page 5: ...unless coating is removed from the work surface the area is well ventilated or the operator wears an air supplied respirator Work in a confined space only while it is being ventilated and if necessary...

Page 6: ...tible s solubility followed by purging and inerting with nitrogen or carbon dioxide and using protective equipment as recommended in AS 1674 2 Water filling just below working level may substitute for...

Page 7: ...pplications Austarc 13S Classification E4313 A A smooth running electrode with a soft arc particularly suited to light sheetmetal and smooth mitre fillet welds Austarc 16TC Classification E4916 A A lo...

Page 8: ...mps Open Circuit Voltage VRD Safe 13 5 V UO 72 V Shipping weight 11 kg Includes leads 6 5 kg Power Source only 2 Receiving Check the equipment received against the shipping invoice to make sure the sh...

Page 9: ...voltage regulation Generators without voltage regulation must have a minimum capacity of 10 kW 4 Operation VRD Function Whenever the welding output of the Weldarc inverter is open circuit ie not arcin...

Page 10: ...select between modes There are two weld modes available 4 1 TIG Welding GTAW Lift arc start using TIG welding torch with separate gas supply 4 2 Stick Electrode Welding MMAW This mode is used for all...

Page 11: ...current available from the equipment As noted previously it is not recommended that the Weldarc inverter be powered from small engine driven generator sets unless they have adequate voltage regulatio...

Page 12: ...es Diameter mm Current Amps 2 0 40 60 2 5 60 85 3 2 90 130 4 0 130 180 TIG Welding GTAW Connection for TIG Welding For TIG Welding the torch is connected negative terminal Figure 4 illustrates the cor...

Page 13: ...electrode produces an unstable arc if this occurs regrind the electrode tip Fig 4 Cable and Hose Connections for TIG welding Before removing the equipment cover ENSURE that the equipment is disconnect...

Page 14: ...ing rate 5 If the supply voltage is too high or too low then the Over Temp light will be on and the machine will not deliver welding current Check the mains voltage supply Long extension cords can cau...

Page 15: ...5 4 1 2 2 1 3 4 D1 2 1 3 4 D2 2 1 3 4 2 1 3 4 VCC SGND G C E G C E G1 E1 G2 E2 G1 G2 E1 E2 OHT1 GND 24V CS1 CS2 V V 15V 15V IFB MMA IP 1 O C OHT2 VCC SGND J1 OHT FAN O C1 VCC 1 G1 G2 E1 E2 1 2 CN2 1...

Page 16: ...WIN555 B 76 18 Operators Manual 14 Trusted by the best Fig 12 Weldarc 180i Power Source Assembly 11 1 Assembly and Parts List Weldarc 180i Power Source 2 1 4 5 6 7 8 12 13 14 15 3 11 9 10...

Page 17: ...l 1 6 M0056 Front Panel 1 7 M0058 Knob 1 8 SA140 0 2 Output Socket 2 9 WIN555 Front Panel Sticker 1 10 R0032 Thermistor Output 1 11 D0036 Input Rectifier 2 12 R0031 Thermistor Input 1 13 M0057 Rear Pa...

Page 18: ...ther expenses incurred in claiming under this warranty are not covered by this warranty and will not be borne by Welding Industries of Australia Welding Industries of Australia will return the replace...

Page 19: ...placed if the goods fail to be of acceptable quality and the failure does not amount to a major failure The benefits given by this warranty are in addition to other rights and remedies which may be av...

Page 20: ...shade control Magnifying lens holder WIA Blue Helmet Part No 235620 DESIGNED FOR THE WELDER WHO WANTS PROTECTION PERFORMANCE COMFORT AT AN AFFORDABLE PRICE 1 year warranty Auto Darkening lens only Ba...

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