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Cutmatic 45

Model MC108-0 Iss A

Avoid oily or greasy clothing. A spark may 
ignite them. Hot metal such as work pieces 
should never be handled without gloves.

Ear plugs should be worn when cutting in 
overhead positions or in a confined space. 
A hard hat should be worn when others are 
working overhead.

Flammable hair preparations should not be 
used by persons intending to weld or cut.

Toxic fumes

Adequate ventilation with air is essential. 
Severe discomfort, illness or death can 
result from fumes, vapours, heat, or oxygen 
depletion that welding or cutting may 
produce. 

NEVER

 ventilate with oxygen.

Lead, cadmium, zinc, mercury, and beryllium 
bearing and similar materials when welded 
or cut may produce harmful concentrations 
of toxic fumes. Adequate local exhaust 
ventilation must be used, or each person in 
the area as well as the operator must wear 
an air-supplied respirator. For beryllium, both 
must be used.

Metals coated with or containing materials 
that emit fumes should not be heated unless 
coating is removed from the work surface, 
the area is well ventilated, or the operator 
wears an air-supplied respirator.

Work in a confined space only while it is 
being ventilated and, if necessary, while 
wearing air-supplied respirator.

Vapours from chlorinated solvents can be 
decomposed by the heat of the arc (or 
flame) to form phosgene, a highly toxic 
gas, and lung and eye irritating products. 
The ultra-violet (radiant) energy of the arc 
can also decompose trichlorethylene and 
perchlorethylene vapours to form phosgene. 
Do not weld or cut where solvent vapours 
can be drawn into the welding or cutting 

atmosphere or where the radiant energy 
can penetrate to atmospheres containing 
even minute amounts of trichlorethylene or 
percholorethylene.

Fire and explosion prevention

Be aware that flying sparks or falling slag can 
pass through cracks, along pipes, through 
windows or doors, and through wall or floor 
openings, out of sight of the operator. Sparks 
and slag can travel up to 10 metres from the arc.

Keep equipment clean and operable, free of 
oil, grease, and (in electrical parts) of metallic 
particles that can cause short circuits.

If combustibles are present in the work 
area, do NOT weld or cut. Move the work if 
practicable, to an area free of combustibles. 
Avoid paint spray rooms, dip tanks, storage 
areas, ventilators. If the work can not be 
moved, move combustibles at least 10 metres 
away out of reach of sparks and heat; or 
protect against ignition with suitable and 
snug-fitting fire-resistant covers or shields.

Walls touching combustibles on opposite 
sides should not be welded on or cut. Walls, 
ceilings, and floor near work should be 
protected by heat-resistant covers or shields.

Summary of Contents for Cutmatic 45 Series

Page 1: ...Cutmatic 45 Operators Manual 10 19 Cutmatic 45 Plasma Cutter 45 Amp Model No MC108 0 Iss A MC108 40 Rev C...

Page 2: ...lia An ITW Company Telephone 1300 300 884 Facsimile 1300 301 884 Email Info welding com au www welding com au Weldwell New Zealand A Division of ITW New Zealand Telephone 06 8341 600 Email info weldwe...

Page 3: ...3 Pilot Arc 7 5 Controls 8 6 Installation 9 7 Setup for Cutting 10 8 Plasma Cutting Start Sequences 11 8 1 Edge Start 11 8 2 Pierce Start 11 9 External Trouble Shooting 12 10 Service Information 13 17...

Page 4: ...They should be considered only as a basic guide to Safe Working Habits A full list of Standards pertaining to industry is available from the Standards Association of Australia also various State Elect...

Page 5: ...rom chlorinated solvents can be decomposed by the heat of the arc or flame to form phosgene a highly toxic gas and lung and eye irritating products The ultra violet radiant energy of the arc can also...

Page 6: ...tible s solubility followed by purging and inerting with nitrogen or carbon dioxide and using protective equipment as recommended in AS 1674 2 Water filling just below working level may substitute for...

Page 7: ...o contact with the electrically conducive work piece the plasma current is transferred to the work piece The plasma power source increases the current through the plasma The high temperature then melt...

Page 8: ...5 Amps 98 V 40 duty 28 Amps 91 3 V 100 duty Continuous Rated Output 40 C 28 Amp Cutting Current 15 45 Amps Open Circuit Voltage 310 V Shipping Weight 16 kg Includes leads Power Source Weight 11 5 kg M...

Page 9: ...the Plasma gas an arc needs to be established in the gas flow A common starting method was to use high frequency and high voltage between the internal electrode and the torch tip The high frequency s...

Page 10: ...Air Pressure Warning If the air pressure is too low or not turned on then the indicator will be off 5 Over Temperature Indicator This light is on if any internal thermal protection devices have operat...

Page 11: ...t breaker tripping can sometimes occur Successful operation will depend on a number of factors Variation in circuit breaker thresholds Ambient temperature Number of previous circuit breaker operations...

Page 12: ...1 Safe Practices in this manual Connect the work clamp to the work piece Connect Air line from Air Compressor to Air Filter Connection on rear of machine Turn Air on Check Cutting Tip size is suitabl...

Page 13: ...restarted during postflow by raising trigger lock and pressing trigger 8 1 Plasma Cutting Start Sequence Edge Start 8 2 Plasma Cutting Start Sequence Pierce Start The pilot arc starts immediately whe...

Page 14: ...is event the machine will not deliver welding current and the Over Temperature light will be on Leave the machine energised with the fan running to achieve the maximum cooling rate 5 Check the retaini...

Page 15: ...not intended that persons without suitable training and knowledge attempt to perform service tasks on the components of this welder 10 Service Information The electrical components of the equipment a...

Page 16: ...Operators Manual 14 Trusted by the best Cutmatic 45 Power Source Assembly 10 1 Assembly and Parts List Cutmatic 45 Power Source 13 14 15 22 23 3 7 16 17 18 19 21 12 4 20 9 8 11 10 5 6 1 2...

Page 17: ...M0043 Foot 2 11 D0046 IGBT 2 12 D0045 Diode 5 13 E0094 Socket Dinse Small with Cover 1 14 E0097 Central Connector Torch 1 15 M0090 Front Plastic Panel 1 16 M0058 Knob 1 17 M0095 Pressure Gauge 1 18 WI...

Page 18: ...Operators Manual 16 Trusted by the best Cutmatic 45 Circuit Diagram 10 3 Circuit Diagrams Power Source...

Page 19: ...h x 6mt 1 SCP2530 6 Retaining Cap 6 holes 2 SCP2524 10 Cutting Tip 1 0mm Flat 5 Pack SCP2524 08 Cutting Tip 0 8mm Flat 5 Pack 3 SCP2506 Swirl Ring 45i 4 SCP2504 Electrode 45i 5 Pack Not shown SCP2516...

Page 20: ...d to the regulator gun assembly or accessories included in the original purchase package The obligation of Welding Industries of Australia under this warranty is limited to the circumstances set out a...

Page 21: ...mer should return the Product to the original place of purchase with proof of purchase or contact Weldwell on 06 8341600 The warranty shall not apply to parts that fail due to normal wear For customer...

Page 22: ...Operators Manual 20 Trusted by the best Notes...

Page 23: ...Cutmatic 45 Model MC108 0 Iss A 21 Notes...

Page 24: ...S NZS 1338 1 Auto Darkening and AS NZS 1337 1B High Impact High Impact Rating PROTECTION COMFORT PERFORMANCE AT AN AFFORDABLE PRICE BlueFX 2 arc sensors and 1 year warranty Auto Darkening lens only Vi...

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