WIA Cutmatic 45 Series Operator'S Manual Download Page 24

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Operators Manual

Trusted by the best

For more information call

1300 300 884

or visit

welding.com.au

•

Lens and helmets comply with
Australian Standards AS/NZS
1338.1 (Auto-Darkening) and AS/
NZS 1337.1B (High Impact)

•

High Impact Rating.

PROTECTION, COMFORT &

PERFORMANCE AT AN AFFORDABLE

PRICE

•

BlueFX - 2 arc sensors and 1 year
warranty (Auto-Darkening lens
only).

•

ViewFX - 4 arc sensors, large
97x60mm viewing area and 2
year warranty (Auto-Darkening
lens only).

WIA Auto-Darkening Helmets

ViewFX

P/N - 235650

BlueFX

P/N - 235660

Summary of Contents for Cutmatic 45 Series

Page 1: ...Cutmatic 45 Operators Manual 10 19 Cutmatic 45 Plasma Cutter 45 Amp Model No MC108 0 Iss A MC108 40 Rev C...

Page 2: ...lia An ITW Company Telephone 1300 300 884 Facsimile 1300 301 884 Email Info welding com au www welding com au Weldwell New Zealand A Division of ITW New Zealand Telephone 06 8341 600 Email info weldwe...

Page 3: ...3 Pilot Arc 7 5 Controls 8 6 Installation 9 7 Setup for Cutting 10 8 Plasma Cutting Start Sequences 11 8 1 Edge Start 11 8 2 Pierce Start 11 9 External Trouble Shooting 12 10 Service Information 13 17...

Page 4: ...They should be considered only as a basic guide to Safe Working Habits A full list of Standards pertaining to industry is available from the Standards Association of Australia also various State Elect...

Page 5: ...rom chlorinated solvents can be decomposed by the heat of the arc or flame to form phosgene a highly toxic gas and lung and eye irritating products The ultra violet radiant energy of the arc can also...

Page 6: ...tible s solubility followed by purging and inerting with nitrogen or carbon dioxide and using protective equipment as recommended in AS 1674 2 Water filling just below working level may substitute for...

Page 7: ...o contact with the electrically conducive work piece the plasma current is transferred to the work piece The plasma power source increases the current through the plasma The high temperature then melt...

Page 8: ...5 Amps 98 V 40 duty 28 Amps 91 3 V 100 duty Continuous Rated Output 40 C 28 Amp Cutting Current 15 45 Amps Open Circuit Voltage 310 V Shipping Weight 16 kg Includes leads Power Source Weight 11 5 kg M...

Page 9: ...the Plasma gas an arc needs to be established in the gas flow A common starting method was to use high frequency and high voltage between the internal electrode and the torch tip The high frequency s...

Page 10: ...Air Pressure Warning If the air pressure is too low or not turned on then the indicator will be off 5 Over Temperature Indicator This light is on if any internal thermal protection devices have operat...

Page 11: ...t breaker tripping can sometimes occur Successful operation will depend on a number of factors Variation in circuit breaker thresholds Ambient temperature Number of previous circuit breaker operations...

Page 12: ...1 Safe Practices in this manual Connect the work clamp to the work piece Connect Air line from Air Compressor to Air Filter Connection on rear of machine Turn Air on Check Cutting Tip size is suitabl...

Page 13: ...restarted during postflow by raising trigger lock and pressing trigger 8 1 Plasma Cutting Start Sequence Edge Start 8 2 Plasma Cutting Start Sequence Pierce Start The pilot arc starts immediately whe...

Page 14: ...is event the machine will not deliver welding current and the Over Temperature light will be on Leave the machine energised with the fan running to achieve the maximum cooling rate 5 Check the retaini...

Page 15: ...not intended that persons without suitable training and knowledge attempt to perform service tasks on the components of this welder 10 Service Information The electrical components of the equipment a...

Page 16: ...Operators Manual 14 Trusted by the best Cutmatic 45 Power Source Assembly 10 1 Assembly and Parts List Cutmatic 45 Power Source 13 14 15 22 23 3 7 16 17 18 19 21 12 4 20 9 8 11 10 5 6 1 2...

Page 17: ...M0043 Foot 2 11 D0046 IGBT 2 12 D0045 Diode 5 13 E0094 Socket Dinse Small with Cover 1 14 E0097 Central Connector Torch 1 15 M0090 Front Plastic Panel 1 16 M0058 Knob 1 17 M0095 Pressure Gauge 1 18 WI...

Page 18: ...Operators Manual 16 Trusted by the best Cutmatic 45 Circuit Diagram 10 3 Circuit Diagrams Power Source...

Page 19: ...h x 6mt 1 SCP2530 6 Retaining Cap 6 holes 2 SCP2524 10 Cutting Tip 1 0mm Flat 5 Pack SCP2524 08 Cutting Tip 0 8mm Flat 5 Pack 3 SCP2506 Swirl Ring 45i 4 SCP2504 Electrode 45i 5 Pack Not shown SCP2516...

Page 20: ...d to the regulator gun assembly or accessories included in the original purchase package The obligation of Welding Industries of Australia under this warranty is limited to the circumstances set out a...

Page 21: ...mer should return the Product to the original place of purchase with proof of purchase or contact Weldwell on 06 8341600 The warranty shall not apply to parts that fail due to normal wear For customer...

Page 22: ...Operators Manual 20 Trusted by the best Notes...

Page 23: ...Cutmatic 45 Model MC108 0 Iss A 21 Notes...

Page 24: ...S NZS 1338 1 Auto Darkening and AS NZS 1337 1B High Impact High Impact Rating PROTECTION COMFORT PERFORMANCE AT AN AFFORDABLE PRICE BlueFX 2 arc sensors and 1 year warranty Auto Darkening lens only Vi...

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