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White Knight PPMC300, Owner'S Manual

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2 

Manual Version 1.0.7

 

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Copyright © 2022 White Knight Fluid Handling | A Graco company 

 

6 October 2022

 

 

Table of Contents 

1

 

Introduction ..........................................................................................................................................................1

 

2

 

Specifications & Performance .............................................................................................................................2

 

2.1

 

Pump Specifications ...................................................................................................................................2

 

2.2

 

Dimensions .................................................................................................................................................2

 

2.3

 

Exploded View ............................................................................................................................................3

 

2.4

 

Temperature Limitations .............................................................................................................................3

 

3

 

Pump Warranty....................................................................................................................................................4

 

4

 

Installation and Precautions ................................................................................................................................5

 

4.1

 

Precautions .................................................................................................................................................5

 

4.2

 

System and Pump Environment Recommendations/Requirements ..........................................................6

 

4.3

 

Installation Advantages...............................................................................................................................6

 

4.4

 

Installation Instructions ...............................................................................................................................7

 

4.5

 

Connections ................................................................................................................................................8

 

5

 

Pump Control.......................................................................................................................................................9

 

5.1

 

Wire Connectors / Wire Leads ....................................................................................................................9

 

5.2

 

Pump Operation ..........................................................................................................................................9

 

5.2.1

 

Plug-n-Play .............................................................................................................................................9

 

5.2.2

 

External Control - Analog Input............................................................................................................ 10

 

5.2.3

 

External Control - Digital Input ............................................................................................................. 11

 

5.3

 

Pump Orientation ..................................................................................................................................... 11

 

5.4

 

Pump Dry Priming .................................................................................................................................... 11

 

5.5

 

Pumping for Accuracy .............................................................................................................................. 12

 

5.6

 

Flow Curves ............................................................................................................................................. 12

 

6

 

Pump Service & Rebuilds ................................................................................................................................. 13

 

6.1

 

Ordering Instructions ............................................................................................................................... 13

 

6.2

 

Rebuild and Maintenance ........................................................................................................................ 14

 

6.3

 

Rebuild Information .................................................................................................................................. 14

 

6.4

 

Return Pump to Factory........................................................................................................................... 14

 

6.5

 

Decontamination Instructions & Certificate of Decontamination ............................................................. 15

 

 

 

 

 

 

 

Summary of Contents for PPMC300

Page 1: ...Manual Version 1 0 7 Manual Part Number 18200 LM 0066 187 E 670 S Kamas UT 84036 435 783 6040 888 796 2476 https wkfluidhandling com PPMC300 Owner s Manual Manual available online at wkfluidhandling com ...

Page 2: ...s Requirements 6 4 3 Installation Advantages 6 4 4 Installation Instructions 7 4 5 Connections 8 5 Pump Control 9 5 1 Wire Connectors Wire Leads 9 5 2 Pump Operation 9 5 2 1 Plug n Play 9 5 2 2 External Control Analog Input 10 5 2 3 External Control Digital Input 11 5 3 Pump Orientation 11 5 4 Pump Dry Priming 11 5 5 Pumping for Accuracy 12 5 6 Flow Curves 12 6 Pump Service Rebuilds 13 6 1 Orderin...

Page 3: ...ed in Kamas UT This allows us to rigorously manage our quality assurance process to ensure that our strict cleanliness procedures are always followed and that components are built using consistent methods and conditions to make our products reliable and consistent Our strict process controls include assembling and testing our products in a class 100 temperature and humidity controlled cleanroom Wh...

Page 4: ...5 ml 300 ml min 11 Bar 160PSI 7 Bar 100PSI 400 1 SCFM PTFE 0 100 C 32 212 F 1 Stroke length varies depending on operation Max Dry Suction Lift1 Solenoid Valves Turck Connector On Board Controller 20 inches 2x 24V Manifold Valves 0 7 CV 5 Pin O ring Sealed Power 24 VDC Max Power Consumption 6 Watts Internal I O Two 24 VDC Valve outputs External I O One 0 5 VDC analog input Two NPN Compatible Signal...

Page 5: ...Manual Version 1 0 7 3 Copyright 2022 White Knight Fluid Handling A Graco company 2 3 Exploded View 2 4 Temperature Limitations ...

Page 6: ...t guarantee the suitability of any pump component or subassembly for any particular or specific application White Knight Fluid Handling shall not be liable for any consequential damage or expense arising from the use or misuse of its products in any application Responsibility is limited solely to the replacement or repair of defective White Knight pumps components or subassemblies All options to r...

Page 7: ...n the pores of the material Record chemistries used in a pump to avoid cross contamination WARNING Liquids and Gasses Under Pressure While in a live system pumps contain pressurized liquids and gasses All pressure liquid and air must be eliminated via shut off valves before the pump may be removed or detached from the system WARNING Handling of Chemicals In the event that hazardous chemicals are u...

Page 8: ...ticles and moisture per ISO 8573 1 Use 10 micron filter maintain 40 C dew point Environmental Temperature This pump is rated to withstand environmental temperatures up to 80 C High Discharge Pressure The PPMC300 is capable of discharging at pressures up to 160 psi Max air supply is 100 psi Mounting Orientation The PPMC300 can be mounted in any orientation For optimal air purge resulting in highest...

Page 9: ...ws into location for the key slot holes Leave enough room for base plate to slide under screw cap about Slide pump into position using the key slot hole to help hold pump in place Insert and tighten the remaining 2 6 32 socket head cap screws into position on opposite side of pump Tighten the key slot screws The pump is now secured Attach liquid fittings inlet on the side with the air and electric...

Page 10: ...tion An orifice NPT plug is connected to this port by default If the user wants this air to exhaust to a remote location then the orifice plug can be removed and connected to a tube via the 1 8 FNPT port Do not plug this port CDA Input This port is to supply the CDA input pressure The pump will use this air pressure to pressurize the discharge liquid The discharge liquid pressure will be 6 times t...

Page 11: ...up of the pump by the customer However the user has the ability to tweak the cycle rate by adjusting the internal potentiometer o Hard Coded This means that the processor will be preprogrammed at the factory to operate at the specified cycle rate only and is not adjustable by the end user External Control This is an idle operation and does not start up when powered on When the pump is powered on t...

Page 12: ...usted while the power is on to assist in properly tuning the cycle rate However care should be taken to not short circuit the circuitry Note A revision change in 2022 inverted the rotation direction of the potentiometer to increase and decrease cycle rate If the desired effect is not achieved attempt to rotate in the opposite direction After the potentiometer is set in either the Plug n Play opera...

Page 13: ...oaded checks which enables the pump to be oriented in any direction This provides design flexibility allowing it to be mounted anywhere While the pump can be mounted in any direction and function there is still a preferred mounting orientation This pump prefers to be mounted such that the flow path travels up hill this allows for air bubbles that might travel in the line to have a free path to exi...

Page 14: ...type applications it is recommended to pump though an orifice or into a line with some back pressure Adding back pressure on the pump s outlet makes the pump perform more repeatable and reduces wear on the checks which will give a more constant performance over the life of the pump When the outlet is restricted then the flow will be analogous to a pressurized line flowing through a known orifice r...

Page 15: ... 0 7 13 Copyright 2022 White Knight Fluid Handling A Graco company 6 Pump Service Rebuilds 6 1 Ordering Instructions Wkfluidhandling com ordering instructions Please contact White Knight for orders requiring Copy Exact ...

Page 16: ... original warranty 6 4 Return Pump to Factory 1 After removing the pump from the station the pump must be flushed as described in the Attention section of this document decontamination instructions and certificate of decontamination in section 6 4 2 Remaining DI water in the pump should be drained from the inlet and outlet liquid tubing connectors 3 The pump liquid outlets must then be plugged per...

Page 17: ...mical that the pump has been used in have been reviewed Ph papers showers antidotes clean up equipment neutralizers and any other safety devices that could be used for detecting neutralizing or minimizing effects from the chemical described in the appropriate MSDS must be present along with emergency numbers for use in the event of an accident Take care in the handling of liquids and or residues c...

Page 18: ...Manual Version 1 0 7 Manual Part Number 18200 LM 0066 ...

Page 19: ...Manual Version 1 0 7 ...

Page 20: ...Manual Version 1 0 ...

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