WhisperPower 41207005 User Manual Download Page 1

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15 kVA | 18 kVA | 1500 RPM | 230/400 V | 50Hz | 1phase / 3phase

E n j o y G r e e n E n e r g y

Marine Diesel Generator

M-SQ Pro

whisperpower.com

User Manual

Summary of Contents for 41207005

Page 1: ...15 kVA 18 kVA 1500 RPM 230 400 V 50Hz 1phase 3phase Enjoy Green Energy Marine Diesel Generator M SQ Pro whisperpower com User Manual...

Page 2: ...l system 12 2 5 4 Battery charger 13 2 5 5 Alarms and shut down 13 2 5 6 Monitoring 13 2 5 7 Control 13 2 5 8 Remote control 13 2 5 9 Hour counter 13 2 5 10 Load indicator 13 2 5 11 Fuel specification...

Page 3: ...ervice 35 5 TROUBLESHOOTING 37 5 1 Alternator electrical faults 37 5 1 1 General 37 5 1 2 Troubleshooting table 42 5 2 Engine faults 43 5 2 1 General 43 5 2 2 Troubleshooting table 44 5 2 3 Warnings 4...

Page 4: ...ried out according to the directions in this manual For service and maintenance one can appeal to the manufacturer or the dealers 1 3 Guarantee WhisperPower guarantees that this generating set has bee...

Page 5: ...unning generator using the auto start stop mode or interval mode 1 5 Identification 1 5 1 General Before using this generating set it is very important to identify the set correctly To communicate for...

Page 6: ...ous environ ments caused by explosive gases etc 2 1 2 Elelctrical safety This warning sign indicates parts which could be live The voltage of 230V or 230V 400V generated by this generating set is dang...

Page 7: ...Hydrogen gas generated by charging batteries is explosive Take measures for proper ventilation Do not smoke or allow sparks flames or other sources of ignition around batteries Keep a fire extinguish...

Page 8: ...ls Installation accessories are listed in the installation manual and are available through the supplier of the generating set The full automatic Digital Control is based on microprocessor technology...

Page 9: ...Emergency stop option 12 Fuel out 8mm 13 Syphon in hose 3 4 14 Fuel in 8mm 15 Water in hose 3 4 16 Drain 17 Syphon out hose 3 4 18 Exhaust 19 Air filter 20 Oil fill 21 Lifting eye 22 V belt 23 Acceler...

Page 10: ...gency stop option 12 To Syphon hose 3 4 13 Fuel out 8mm 14 Fuel in 8mm 15 Water in hose 3 4 16 From Syphon hose 3 4 17 Exhaust Marine 50 hose con 18 Drain 19 Air filter 20 Oil fill 21 Accelerator 22 W...

Page 11: ...he sequence exciter rotor diode bridge main rotor The voltage regulator controls and keeps constant the average voltage of one phase The voltage setting on the AVR can be adjusted with the help of a t...

Page 12: ...nstalla tion instructions The WhisperPower generating sets can be connected to a Whis perPower Touch panel On this panel a complete WhisperPower system including the generator can be monitored and con...

Page 13: ...n the manifold see fig 11 When the engine is on temperature the liquid will expand and the redundant liquid will be pressed into the expansion tank This tank has to be filled up till the mark When coo...

Page 14: ...CAL SPECIFICATIONS Output voltage 240V 50Hz 60Hz 1Phase 240 400V 50Hz 60Hz 3Phase 240V 50Hz 1Phase 254 440V 50Hz 3Phase Continuous power kW at 25 C 77 F 11 kW Stage V 12 kW Non Stage V 14 kW Stage V 1...

Page 15: ...t2 13 Black 2 5 mm Measuring Coil T3 S1 DDC ct3 14 Red 2 5 mm Measuring Coil T3 S2 DDC ct3 15 Black 2 5 mm Fuel Pump LCP 17 Black 1 5 mm Generator R DDC hold 18 White 1 5 mm Gen D DDC hold Bridge Rect...

Page 16: ...Generator N DDC ac2 N 1 Blue 1 5 mm Contact 5 Generator pe PE 1 Green Yellow 6 mm Starter Motor Alternator 1 Red 10 mm Battery Starter Motor 1 Red 35 mm Starter Motor DDC 1 Red 6 mm Starter Motor LCP...

Page 17: ...2 Yellow 1 mm ECU V2203 18 Governer 1 33 Grey 1 mm Coolant Temp Sensor 1 ECU V2203 13 34 Red 1 mm Pickup 2 ECU V2203 17 35 Green 1 mm Pickup 3 ECU V2203 20 36 Pink 1 mm DDC reg LCP j19 37 Black 1 5 mm...

Page 18: ...5 6 WhisperPower Kelvinlaan 82 9207JB Drachten The Netherlands Drawing no Article no First Release 0 5 5 2020 ffokkema SOLIDWORKS Electrical G 1 2 3 4 L N 3 L 1 4 N 2 15kVA G1 230VAC 50Hz L N PE RD EX...

Page 19: ...Release 0 4 28 2020 ffokkema SOLIDWORKS Electrical S2 G3 F5 G D W Alternator G2 M S M1 Starter motor 20 1 1 1 L2 Customer 18 P M2 Fuel pump 20 20 20 17 17 J1 20 R1 J2 DDC ENGINE CONTROLER 3Ph 03 6 05...

Page 20: ...Q PRO 15 1 Phase Kubota 2 3 4 5 6 7 8 20 0 5 Bar 0 5 bar Oil pressure switch NO B3 J2 DDC ENGINE CONTROLER 3Ph 03 6 04 1 B1 Coolant temp 95 C 20 t 1 oil B5 Exhaust temp 110 C 20 t 2 Marine only t 2 t...

Page 21: ...4 28 2020 ffokkema SOLIDWORKS Electrical G 5 6 7 8 12 4 3 2 1 10 11 9 V U W N 4 8 12 N W 9 5 V 1 U 10 11 6 7 2 3 15kVA G1 400VAC 50Hz U V W N PE RD EXC BK EXC WT YL BK GN L1 1 L2 1 L3 1 PE 1 C 25A Q1...

Page 22: ...DWORKS Electrical S2 G3 F5 G D W Alternator G2 M S M1 Starter motor 20 1 1 1 L2 Customer 18 P M2 Fuel pump 20 20 20 17 17 J1 20 R1 J2 DDC ENGINE CONTROLER 3Ph 03 6 05 3 21 21 start hold 23 alt 24 24 g...

Page 23: ...Engine sensors 0 WhisperPower Kelvinlaan 82 9207JB Drachten First Release 0 4 28 2020 ffokkema WORKS Electrical 20 0 5 Bar 0 5 bar Oil pressure switch NO B3 J2 DDC ENGINE CONTROLER 3Ph 03 6 04 1 B1 Co...

Page 24: ...0 2020 0 2 9 WhisperPower Kelvinlaan 82 9207JB Drachten The Netherlands Drawing no Article no First Release 0 5 6 2020 ffokkema SOLIDWORKS Electrical G 1 2 3 4 L N 3 L 1 4 N 2 18kVA G1 230VAC 50Hz L N...

Page 25: ...wing no Article no First Release 0 5 6 2020 ffokkema SOLIDWORKS Electrical S2 G3 F5 G R L Alternator G2 M S M1 Starter motor 20 1 1 1 L2 Customer 18 P M2 Fuel pump 20 20 20 17 17 05 1 J1 20 R1 J2 DDC...

Page 26: ...r Kelvinlaan 82 9207JB Drachten The Netherlands Drawing no Article no First Release 0 5 6 2020 ffokkema SOLIDWORKS Electrical 20 0 5 Bar 0 5 bar Oil pressure switch NO B3 04 10 J3 ECU V2203 04 6 J2 DD...

Page 27: ...0 3 24 2020 ffokkema SOLIDWORKS Electrical G 5 6 7 8 12 4 3 2 1 10 11 9 V U W N 4 8 12 N W 9 5 V 1 U 10 11 6 7 2 3 18kVA G1 400VAC 50Hz U V W N PE RD EXC BK EXC WT YL BK GN L1 1 L2 1 L3 1 PE 1 C 32A...

Page 28: ...wing no Article no First Release 0 3 24 2020 ffokkema SOLIDWORKS Electrical S2 G3 F5 G R L Alternator G2 M S M1 Starter motor 20 1 1 1 L2 Customer 18 P M2 Fuel pump 20 20 20 17 17 05 1 J1 20 R1 J2 DDC...

Page 29: ...Kelvinlaan 82 9207JB Drachten The Netherlands Drawing no Article no First Release 0 3 24 2020 ffokkema SOLIDWORKS Electrical 20 0 5 Bar 0 5 bar Oil pressure switch NO B3 04 10 J3 ECU V2203 04 6 J2 DD...

Page 30: ...4 Switch to another 230V 400V power source if available If a WhisperPower Switch is installed this is done automatically 3 2 2 Extended operating instructions Check when starting the first time or af...

Page 31: ...hould therefore only be loaded at the max imum rated power for short periods 2 3 hours only The high peak current is meant for the ability to start electrical devices that need a high current for star...

Page 32: ...uel it could be necessary to prime the fuel system 4 2 2 Bleeding fuel lines Ensure there is sufficient fuel The Whispers are self bleeding To check the well functioning release the bleed screw on the...

Page 33: ...DO NOT SCALE DRAWING REVISION TITLE ARTICLE NO SCALE 1 6 SHEET 2 OF 2 Weight 0 00 gram 24 4 2019 NOT REQUIRED TOLERANCE PRINCIPE ISO 8015 DRAWING 7032A195578 FINISH J K 07 06 2019 NAME Material 02 Eng...

Page 34: ...e raw water pump Retighten the cylinder head bolts and adjust the valve clearance See paragraph 5 4 2 Check air cleaner element Replace the oil filter Replace the fuel filter Replacement depends on th...

Page 35: ...lled 5 The coolant can stay in the engine 6 Disconnect the battery and store it in a place free of frost and dry and charge it regularly 7 Close inlet and outlet openings with tape 8 Protect the gener...

Page 36: ...ectly at 1500 RPM 50 Hz ac cording to its settings and does as well under load A RPM drop of 3 at full load is acceptable Therefore a no load setting should be at 1545 RPM 51 5 Hz Under no circumstanc...

Page 37: ...M SQ PRO 15 18 kVA Marine Diesel Generator 37 Tabel ECU signal pattern these patterns can be read out on the red light of fig 24 25...

Page 38: ...not too high Engine is not reaching the rated RPM Possibly too much load or engine problems lack of fuel Switch off a load part off consumers See to engine RPM problems Faulty AVR or readjustment nece...

Page 39: ...rolonged cranking can fill up the exhaust system with cooling water because of the water injected exhaust When the water enters the cylinder through the valves this will bring severe damage to the eng...

Page 40: ...fficient battery too weak Check battery voltage Recharge the battery Inspect battery terminals and cables for a good electrical connection inspect against corrosion tattered wires etc Too thick engine...

Page 41: ...con sumers Defective generator windings bear ings or other Generator must be sent to manufacturer for repair of damaged bearing or winding Damaged engine Repair by WhisperPower service Engine does co...

Page 42: ...ct Readjust valve clearance Poor fuel quality Use better quality diesel Poor quality lubricating oil Use better quality oil Continuous running with very low load Increase load and have the engine run...

Page 43: ...st adjustments are factory set to ensure satis factory results in the operating tests on commissioning Further adjustments may be necessary to ensure optimum operation under specific working condition...

Page 44: ...i vueltas Ajuste del valor del umbral de sobre excitaci n con trimmer multi vueltas Entrada para potenci metro remoto de tensi n de salida Posibilidad de funcionamiento 50Hz o 60Hz Caracter sticas T c...

Page 45: ...n the crankshaft is turned about 20 degrees in normal and reverse direction of rotation Fig 29 Checking valve clearance turning If the rocker arms move piston no 1 is on the T D C of the intake or exh...

Page 46: ...tructions will help 1 The design of the M SQ Pro15 18 makes it possible to do most repairs on the spot The heat exchanger is accessible and can be removed The connections of the alternator are very ac...

Page 47: ...ine and alter nator and tighten the bolts crosswise and gradually 4 Test the generating set first outside its capsule and check very carefully for leakages before putting it back in its enclosure DETA...

Page 48: ...feed pump heavy duty 1 ST 40403140 Glow plug Z482 D722 V1505 K 4 ST 40406137 Valve cover Gasket SQ15 PRO 1 ST 40406150 Nozzle Injector SQ Pro 15 4 ST 50209212 Oil Pressure Switch 0 5Bar single pole ad...

Page 49: ...50 6 6 ISO 4017 M4 x 8 N 40409046 40409046 5 1 Shaft 6443 40209024 40209024 4 2 Radial ball bearing 68 6001 Full DE AC Full 68 40409014 40409014 3 1 Impeller koelwaterpomp K M 50209013 50209013 2 1 Co...

Page 50: ...50 6 6 ISO 4017 M4 x 8 N 40409046 40409046 5 1 Shaft 6443 40209024 40209024 4 2 Radial ball bearing 68 6001 Full DE AC Full 68 40409014 40409014 3 1 Impeller koelwaterpomp K M 50209013 50209013 2 1 Co...

Page 51: ...M SQ PRO 15 18 kVA Marine Diesel Generator 51 7 MAINTENANCE LOG First Service After 50 Hours Hour Counter Remarks Next Service Every 150 Hours Hour Counter Remarks...

Page 52: ...52 M SQ PRO 15 18 kVA Marine Diesel Generator...

Page 53: ...Enjoy Green Energy WhisperPower BV Kelvinlaan 82 9207 JB Drachten The Netherlands www whisperpower com sales whisperpower com...

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