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Whisper Power Lithium Plus, User Manual

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Whisper Power Lithium Plus User Manual Download Page 33

      

WhisperPower

 

Lithium Plus 12 V 210 Ah 340 Ah

             

33

5.3.1. Battery History Recording

The battery history can be downloaded with the Battery Monitor software. This recording 

can only be accessed by a reseller or Whisper Power for evaluation. 

6.  Inspection, cleaning and maintenance

6.1.  General information

 

Warning! Never attempt to open or dismantle the Lithium battery! The inside of the 
Lithium battery does not contain serviceable parts.

1.  Disconnect the Lithium battery from all loads and charging devices before performing 

cleaning and maintenance activities (see paragraph 4.7.5).

2.  Remove the fuse or dummy fuse before cleaning and maintenance activities (see para-

graph 4.3.2).

3.  Place the enclosed protective caps over the terminals before cleaning and maintenance 

activities to avoid the risk of contacting the terminals.

6.2.  Inspection

1.  Inspect for loose and/or damaged wiring and contacts, cracks, deformations, leakage or 

damage of any other kind. If damage to the Lithium battery is found, it must be replaced. 

Do not attempt to charge or use a damaged Lithium battery. Do not touch the liquid from a 

ruptured Lithium battery 

2.  Observe and note the run time that a new, fully-charged Lithium battery provides for 

powering your product. Use this new Lithium battery run time as a basis to compare run 

times for older batteries. The run time of the Lithium battery will vary depending on the 

products’ configuration and the application it is used for.

3.  Routinely check the Lithium battery’s charge status. Lithium Iron Phosphate batteries con-

tinue to slowly self-discharge (<3% per month) when not in use or whilst in storage. 

4.  Carefully monitor batteries that are approaching the end of their estimated life.

5.  Consider replacing the Lithium battery with a new one if you note either of the following 

conditions:

-  The Lithium battery run time drops below about 80% of the original run time.

-  The Lithium battery charge time increases significantly.

6.3.  Cleaning

If necessary, clean the Lithium battery with a soft, dry cloth. Never use liquids, solvents, or 

abrasives to clean the Lithium battery.

Summary of Contents for Lithium Plus

Page 1: ...12 V 210 Ah 12 V 340 Ah LiFePO4 Iron Phosphate Batteries Enjoy Green Energy Power Battery Lithium Plus whisperpower com User Manual ...

Page 2: ...2 WhisperPower Lithium Plus 12 V 210 Ah 12 V 340 Ah ...

Page 3: ...thium battery for any other purpose will be considered improper use and will void the warranty of the product WhisperPower cannot be held responsible for any damage caused by improper incorrect or unwise use of the product Read and understand this manual completely before using the product During the use of the product user safety should always be ensured so installers users service personnel and ...

Page 4: ...trols 12 2 7 1 Con1 Output for BI Stable Relay 12 2 7 2 Con2 I O connection 7 13 2 7 3 Con3 CANopen 5 pin micro style connector 13 2 8 Peripheral equipment 13 2 8 1 Obligatory 13 2 8 2 Optional Components 14 3 Safety guidelines and measures 15 3 1 General 15 3 2 Disposal 15 4 Installation 16 4 1 General information 16 4 2 Unpacking 16 4 3 Preparing the battery for use 16 4 3 1 Placement of the bat...

Page 5: ... 4 7 1 CAN Bus network topology 27 4 7 2 Termination Resistors 27 4 7 3 CAN bus power 27 4 7 4 CAN balancing 28 4 8 Disconnecting the Lithium battery 28 5 Battery use 29 5 1 General information 29 5 2 Charging 29 5 2 1 Charging rate 29 5 2 2 Charging method 30 5 2 3 Battery balancing 31 5 2 4 Reading out the battery s State of Charge SoC 32 5 3 Battery Monitoring Software 32 5 3 1 Battery History ...

Page 6: ...6 WhisperPower Lithium Plus 12 V 210 Ah 340 Ah ...

Page 7: ... renewable energy storage and traction battery for ve hicles Use as a starter battery is not possible Up to 4 batteries can be connected in series or in parallel to increase the total capacity up to 840 1360 Ah For more batteries in series or parallel always consult with WhisperPower 1 3 Glossary of Terminology BMS Battery Managent System Charge cycle A period of use from fully charged to fully di...

Page 8: ...tput for bi stable relay latching relay 2 2 General product specifications Article Number 40290209 40290219 Product name Lithium Power Plus 12 V 210 Ah Lithium Power Plus 12 V 340 Ah Producer Whisper Power Battery type Lithium Iron Phosphate LiFePO4 Traction battery Cycle life 3500 1C continuous discharge DoD 100 4000 Table 2 General product specifications The cycle life value given above is an in...

Page 9: ...Discharge current continuous 480A 3C 480A 3C Discharge current 10 seconds 800A 5C 800A 5C Table 5 Electrical properties 23 C Open Circuit Voltage at 50 SoC no load Nominal voltage V at 50 SoC 0 2C discharge 2 3 3 Dimensions 1mm Height H 314 mm 12 4 Width W 417 mm 16 4 Thickness T 227 mm 8 9 Table 6 Dimensions 8 WhisperPower Lithium batteries to perform better 2 3 3 Dimensions Height H 313 00 314 0...

Page 10: ...F Discharging operating temperature range 10 C to 55 C 14o F to 131o F Short term 1 month storage temperature range 20 C to 45 C 4o F to 113o F Long term 1 month storage temperature range 0 C to 35 C 32o F to 95o F Relative humidity 10 90 Corrosion Salt contaminated atmosphere up to 1 mg salt per m3 of air at all relevant temperatures and humidity conditions Applicable to equipment located in open...

Page 11: ...ts 2 3 4 5 6 7 8 10 11 9 1 Figure 2 Components 2 6 1 List of components 1 1x WP ION Power Plus 12 V 210 Ah Battery 2 4x M8 Bolt 3 6x M8 Spring washer 4 6x M8 Plain washer 5 2x M8 Nut 6 1x Mega Fuse 32V 500A 7 1x Phoenix plug 7 8 2x Terminal cover Red 9 2x Terminal cover Black 10 1x Terminal protection cap Red 11 1x Terminal protection cap Black ...

Page 12: ...n 7 Phoenix FRONT MC 1 5 7 STF 3 81 1850903 3 Con 3 CANopen 5 pin micro style connector 4 Terminal 2x 95mm2 wire connection 5 Fuse cover 6 Terminal 2x 95mm2 wire connection 7 Reset button 8 Fuse connections 2 7 1 Con1 Output for BI Stable Relay PIN Output range 12V dc Function 1 2 7A continuous 15A 100ms pulse OFF 2 2 7A continuous 15A 100ms pulse ON 3 2 7A continuous 15A 100ms pulse OFF 4 2 7A co...

Page 13: ...positive supply dedicated for supply of transceiver and optocouplers if galvanic isolation of the bus node applies 3 CAN_GND Ground 0V 4 CAN_H CAN_H bus line dominant high 5 CAN_L CAN_L bus line dominant low Table 11 Con 3 CANopen 5 pin micro style connector 2 8 Peripheral equipment 2 8 1 Obligatory In order for the Lithium battery to be used safely an external disconnect device must be installed ...

Page 14: ...box WIB 48 V 600 A C 40290253 WP Power Plus Relay 9 36 V 500 A C 40290254 WP Power Plus Relay 12 42 V 190 A Bi stabile relay cable 1 meter C 40290255 WP Power Plus CAN bus cable 0 6 meter C 40290256 WP Power Plus CAN bus Power cable C 40290257 WP Power Plus CAN bus splitter C 40290258 WP Power Plus CAN bus terminator female C 40290259 WP Power Plus CAN bus terminator male C 40290340 WP Power Plus ...

Page 15: ...use any battery which is not designed for use with the Lithium battery Do not mix batteries of different manufacture capacity size or type within a device Keep the Lithium battery clean and dry Secondary batteries need to be charged before use Always use the correct charger and refer this manual for proper charging instructions Do not leave the Lithium battery on prolonged charge when not in use A...

Page 16: ... the Lithium battery beyond published maximum specifications Caution In case of an under voltage shutdown charge immediately Warning Always remain within the limits indicated in chapter 2 during the use of the Lithium battery Caution This Lithium battery stores fault conditions internally like excessive charge current or deep discharge situations Whisper Power uses this information in the warranty...

Page 17: ...lace the fuse in the Lithium battery Figure 5 1 Disconnect the negative wire from the pole of the Lithium battery see paragraph 4 5 5 for the details 2 Disconnect the positive wire from the pole of the Lithium battery 3 Unscrew the fuse cover using the fuse TORX key 4 Unscrew the fuse contacts using a 13mm wrench Warning Short circuit danger Avoid making a short circuit with the wrench 5 Place the...

Page 18: ...thium battery without a properly installed Battery Disconnect device relay or latching relay An external Battery Disconnect device must be installed between the or terminal of the Lithium battery and the load The protection of the Lithium battery is possible by one of the following ways 1 Connect a bi stable relay to the Lithium battery s Con1 output 2 Connect a normal relay to the Lithium battery...

Page 19: ...table relay as Battery Disconnect device 4 5 2 Connecting a normal relay as Battery Disconnect device 1 When using a normal relay connect it to Con 2 I O Connection 7 Pin 4 Rc and Pin 5 Rnc as displayed in Figure 7 Normal relay Load Charger Figure 7 Connect a normal relay as Battery Disconnect device ...

Page 20: ...tle Sheet 15 03 2018 14 00 24V1P_BCI 1 1 FUSE S1 S2 FUSE J1 J2 J3 J4 S3 X1 X2 BT11 X1 X2 BT12 X1 X2 K2 22Ω 50W Minus 0 1 2014 DEC 09 R Pot Plus Manual Control 5A 5A BCI 1 RECOVER RELAY COM 2 RECOVER RELAY NO 3 RESET IN 4 RESET IN 5 PRECHARGE IN 6 PRECHARGE IN 7 OFF IN 8 OFF IN 9 ON IN 10 ON IN 10 LOAD 9 BATTERY 8 MAIN RELAY HIGH SIDE COM 7 MAIN RELAY HIGH SIDE NO 6 MAIN RELAY LOW SIDE COM 5 MAIN R...

Page 21: ...of the relay Figure 10 3 Connect the load or charger to the or B terminal of the relay 4 Connect the terminal of the battery Do not connect the terminal first as this may lead to short circuits Figure 10 5 Ensure both contacts are tightened to 13Nm 6 Place the terminal covers over the terminals Figure 11 7 Press the reset button for 10 15 seconds after connecting the bi stable relay to Con1 output...

Page 22: ...r 4 5 before connecting the battery to the load charger 1 Slide the terminal covers over the connection wires 2 Connect the terminal of the battery to the or A1 terminal of the relay Figure 12 3 Connect the load or charger to the or A2 terminal of the relay 4 Connect the terminal of the battery Do not connect the terminal first as this may lead to short circuits Figure 12 5 Ensure both contacts ar...

Page 23: ...WhisperPower Lithium Plus 12 V 210 Ah 340 Ah 23 2 1 3 Normal relay 4 5 20 Nm Figure 12 Securing the terminal covers Normal relay Load Charger Figure 13 Connecting the battery to the load ...

Page 24: ...2_IO J3_CAN J1_BREL J2_IO J3_CAN J1_BREL 0 1 2 3 4 5 6 7 8 9 A B C D Version Date Name Title Sheet 15 03 2018 17 00 24V_2s1p 1 1 CAN_Term_Female CAN_Term_Male X1 X2 X1 X2 Plus Minus K1 Rc Rnc Rno 1 2 3 4 5 6 7 gnd V soc nc FUSE FUSE CAN Red Black CAN Power Cable Minus 0 1 2014 OCT 06 R Pot Plus Rc Rnc Rnc Rc Rnc Rnc Con J2 IO connections Rc pin 4 Rnc pin 5 5A Main Switch _ _ Fuse _ _ Fuse A1 A2 Fi...

Page 25: ... All batteries contribute equally to the current into the load NOT OK Current not equally divided Batteries closest to load will have the highest contribution to the current into the load Whereas batteries further away from load will have lesser current contribution Wear and tear will be higher on the Lithium battery close to the load When using Lithium batteries in parallel configuration CAN bala...

Page 26: ... X1 X2 X1 X2 Plus Minus K2 Rc Rnc Rno 1 2 3 4 5 6 7 gnd V soc nc FUSE 0 1 2014 OCT 06 R Pot Minus Plus Rc Rnc Rnc Rc Rnc Rnc Rc Rnc Rnc Rc Rnc Rnc Con J2 IO connections Rc pin 4 Rnc pin 5 5A Main Switch _ _ Fuse _ _ Fuse _ _ Fuse _ _ Fuse A1 A2 Figure 16 Four Lithium batteries in a series parallel connection with external relay 4 7 CANopen interface The CANopen interface of the Lithium battery mus...

Page 27: ...nds of the bus The USB to CAN interface may be connected in anywhere to the CAN bus Use termination resistors at the end nodes to prevent reflections on the line The value of this resistor should be 120 ohms 4 7 3 CAN bus power Due to the galvanic separation between the BMS and the Lithium battery s CAN interface an external power supply is needed on the CAN bus The CAN bus can be powered through ...

Page 28: ...Plus Rc Rnc Rnc Rc Rnc Rnc Con J2 IO connections Rc pin 4 Rnc pin 5 5A Main Switch _ _ Fuse _ _ Fuse A1 A2 Figure 18 Use of CAN power cable to power the CAN bus 4 7 4 CAN balancing When the Lithium battery is connected in a series configuration CAN balancing is required CAN balancing makes sure that all batteries are balanced properly For this it is necessary that the batteries must communicate wi...

Page 29: ...t the charger from the Lithium battery if it is not used for a long time Caution To preserve the lifespan of the Lithium battery use a charger approved by Whisper Power 1 Connect the charger to the Lithium battery as described in paragraph 4 6 2 Charge the Lithium battery in case of an under voltage shutdown or if the state of charge drops below 20 to preserve the lifespan of the Lithium battery 5...

Page 30: ...rance cycle life Whisper Power suggests to limit the current to C3 1C nominal battery capacity C3 1 3 of nominal capacity On some chargers the maximum charger active time t0 can be programmed Whisper Power suggests setting t0 to t0 2 BTcap Chcur Example Battery capacity 210 Ah Charger 100A Set to a maximum of 2 210 100 4 2 hours Bulk Phase Typical Min Max Imax 1C 210 A t0 Depends on the battery So...

Page 31: ...harging process must be repeated Discharge Phase Typical Min Max UReturn 13 5V DC 13 4V DC 13 6V DC Table 11 Discharge Phase Maintenance phase Every t2 hours the batteries require a maintenance charge to fully charge the Lithium battery and set the State of Charge SoC counter to 100 Without this phase the Lithium battery SoC can be inaccurate Maintenance Phase Typical Max t2 13 weeks 26 weeks Tabl...

Page 32: ...0 to 10 volt in which 0V corresponds with 0 SoC and 10V corresponds with 100 SoC The SoC is an indication Charging currents smaller than 100mA are not used in the SoC calculation 4 Perform a complete charge cycle to the Lithium battery through if the SoC indica tion does not provide an accurate measurement This will recalibrate the SoC 2 1 3 4 5 6 7 V GND GND V con 2 Fuse 5A Figure 20 Determining ...

Page 33: ...r kind If damage to the Lithium battery is found it must be replaced Do not attempt to charge or use a damaged Lithium battery Do not touch the liquid from a ruptured Lithium battery 2 Observe and note the run time that a new fully charged Lithium battery provides for powering your product Use this new Lithium battery run time as a basis to compare run times for older batteries The run time of the...

Page 34: ...y year 8 Transportation 8 1 General Always check all applicable local national and international regulations before trans porting a Lithium Iron Phosphate battery Transporting an end of life damaged or recalled Lithium battery may in certain cases be specifically limited or prohibited The transport of the Lithium battery falls under hazard class UN3480 class 9 For transport over water air and land...

Page 35: ...e batteries are subject to disposal and recycling regulations that vary by country and region Always check and follow your applicable regulations before disposing of any Lithium battery Contact Rechargeable Battery Recycling Corporation www rbrc org for U S A and Canada or your local Lithium battery recycling organization EC Waste must be disposed of in accordance with relevant EC Directives and n...

Page 36: ...follow the procedures described in paragraph 4 3 2 The Lithium battery has been deeply discharged The BMS is now in fault condition Disconnect all loads and connect a charger to the Lithium battery Then press the reset button for at least 10 15 seconds to resolve the fault condition see paragraph 2 7 The Lithium battery has been overcharged The BMS is now in fault condition Disconnect the charger ...

Page 37: ... any dispatch costs 11 3 Whisper Power grants a three year limited warranty for damages caused by manufacturing defects starting at the time of delivery Damages caused by manufacturing defects do not include damage resulting from a general wear and tear b short circuit c overcharging d deep dis charging e overheating of Whisper Power products f installation of the Whisper Power product by persons ...

Page 38: ... of the circumstances mentioned in clause 11 3 leading to damage to the Whisper Power products or to any other device located near those products or b consequential damage or c loss of profits or goodwill 11 7 To the extent that a court determines that the limitation of liability as meant in clause 11 6 cannot be invoked against a particular claim for damages by the customer Whisper Power s liabil...

Page 39: ...n standards used EN 61000 6 3 2007 A1 2011 EN 55016 2 3 2010 A1 2010 C1 2013 EMC Emission Compliance EN 61000 6 2 2005 AC 2005 EN 61000 4 2 2009 EN 61000 4 3 2006 A1 2008 A2 2010 EN 61000 4 4 2012 EN 61000 4 5 2007 EN 61000 4 6 2009 EMI Immunity Compliance IEC 62133 Safety IEC Compliance IEC 61960 ed2 0 Performance IEC Compliance The Technical Construction File required by this Directive is mainta...

Page 40: ...Enjoy Green Energy WhisperPower BV Kelvinlaan 82 9207 JB Drachten The Netherlands www whisperpower com sales whisperpower com ...

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