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INSTALLATION MANUAL

Belt Power

belt driven generator

W-BD 3.5 / W-BD 5: 230V 50Hz

WHISPER POWER BV
Kelvinlaan 82
9207 JB Drachten

Netherlands
Tel.: +31-512-571550
Fax.: +31-512-571599
www.whisperpower.eu

V1 June 2010

Ar

t.n

r.

40200591

V3.1 November 2011

Ar

t.n

r.

40200591

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2
3
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Summary of Contents for 41301000

Page 1: ...er belt driven generator W BD 3 5 W BD 5 230V 50Hz WHISPER POWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower eu V1 June 2010 Art nr 40200591 V3 1 November 2011 Art nr 40200591 ...

Page 2: ...en generator 3 1 2 1 Belt driven generators 3 1 2 2 How does it work 3 2 INSTALLATION 4 2 1 General 4 2 2 Location 4 2 3 Ventilation 4 2 4 Connections 4 2 5 Low voltage DC control system 6 2 6 Control 6 2 7 AC power system 230 volt 6 2 8 Connecting the cables 7 2 9 Installation of the generator 9 2 10 Dimensional drawings 13 ...

Page 3: ...y loss of at least 20 a transformer loss of 10 Especially when high power is needed from 2 kW up to 5kW the belt driven generator system is superior For some applications where power is needed while the vehicle cannot run or when the engine runs at a too low speed RPM a combination with a battery based inverter charger COMBI system is recommended While the engine is not running or running at too l...

Page 4: ...ther connections between components of the fuel system Remote control An optional remote control is available and can be mounted on the dashboard of the vehicle boat or in another place from where one wants to operate the Belt Power 2 3 VENTILATION The inverter normally draws air from the compartment and circulates the air that will be warm when coming out The same is true for the generator With n...

Page 5: ...INSTALLATION EN W BD3 5 W BD5 BeltPower October 2011 5 Fuse W BD 3 5 10 Amp W BD 5 12 15 Amp Figure 1 general lay out of the system ...

Page 6: ...inverter box A remote control is optional A 5 m intermediate 8 pole communication cable comes with the remote control refer to figure 3 The control both on the case and the remote has an on off switch a scroll button 4 LEDs that will signals an alarm if something is wrong only on the inverter box and a display showing specific information on the status of the system warnings and alarms Refer to th...

Page 7: ...that control the output On the generator the wires has to be fastened with screws M3x1 5 Do not fasten too tight apply a torque wrench and apply a maximum torque 0 3 0 5 Nm The cable has to be connected to the inverter with the connecter in the delivery accordingly to picture 8 below 3 POWER SUPPLY The inverter needs 12V from the battery to control the electronic system A two wire 2 5mm2 cable not...

Page 8: ...verter to be made by the yellow green wires that is connected to in inner copper sheet of the shielded cable inverter Also the 230 v output cable should have a yellow green wire for grounding The L1 and 0 of the 230V AC output wiring are NOT grounded To make a connection between neutral and ground of the AC 230V output could be necessary as part of a specific insulation failure protection system T...

Page 9: ... at full speed will be 13 500 RPM 3x4500 rpm This is below 15000 rpm and is OK Example 2 When one need 3 kW at idle speed the generator must have 3500 RPM The Pulley ratio must be 4 4 At full speed the generator rpm will be 19 800 RPM 4 4x4500 this is too much and is NOT OK Max power at idle will be 15000 4500 3 33x800 RPM 2 8 kW Further more the engine must be capable to bring 2 8 kW at 800 RPM I...

Page 10: ...BD3 5 W BD5 BeltPower EN SPEED POWER DIAGRAMS SPEED AND ELECTRIC OUTOUT POWER MEASURED FOR THE 3 5Kw MODEL AT 230V SPEED AND ELECTRIC OUTOUT POWER MEASURED FOR THE 5Kw MODEL AT 230V Figure 12 speed power diagrams W BD 5 5 kW Watt Watt ...

Page 11: ...3 Pulley 4 Position ring 5 Fixing plate 6 Bearing The washers for alignment should be placed on the large support washer 1 to transfer the force to the shaft The pulley must press on the position ring and the indirectly on the bearing Without this transmission of the force to the shaft the lifetime of the generator will be decreased extremely 5 Brackets There are many vehicles on the market and ev...

Page 12: ...loose will reduce the life of the belt and generator and will impair the performance of the generator 6 Pulleys A poly V belt pulley with 6 groves and a diameter of 60 mm and an overhang of 5 mm refer to the figure 14 is recommended A 6 grove pulley 50 mm is the minimum diameter that can be applied Other pulleys are available on request When applying a double grove classic V belt a diameter of 75 ...

Page 13: ...2 10 DIMENSIONAL DRAWINGS Figure 17 ...

Page 14: ...DIMENSIONAL DRAWINGS 14 November 2011 W BD3 5 W BD5 BeltPower EN Figure 18 dimensions inverter box W BD3 5 and W BD 5 ...

Page 15: ...DIMENSIONAL DRAWINGS EN W BD3 5 W BD5 BeltPower October 2011 15 Figure 19 dimensions remote control ...

Page 16: ...Kelvinlaan 82 9207 JB Drachten The Netherlands www whisperpower com sales whisperpower nl ...

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