Whispbar K991W Fitting Instructions Manual Download Page 2

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Fitting Kit

K991W

MAX kgs (lbs)

W/P

WHD

Toyota

Hilux Double Cab, 4dr Ute 16-+

75 kgs (165 lbs)

100 kgs (220 lbs)

Hilux Double Cab, 4dr Ute 16-+

75 kgs (165 lbs)

100 kgs (220 lbs)

Hilux Double Cab, 4dr Ute Oct 15-+

75 kgs (165 lbs)

100 kgs (220 lbs)

Hilux Double Cab, 4dr Ute Oct 15-+

75 kgs (165 lbs)

100 kgs (220 lbs)

Hilux Extra Cab, 4dr Ute 16-+

75 kgs (165 lbs)

100 kgs (220 lbs)

Hilux Extra Cab, 4dr Ute 16-+

75 kgs (165 lbs)

100 kgs (220 lbs)

Hilux Extra Cab, 4dr Ute Oct 15-+

75 kgs (165 lbs)

100 kgs (220 lbs)

Hilux Extra Cab, 4dr Ute Oct 15-+

75 kgs (165 lbs)

100 kgs (220 lbs)

Hilux Single Cab, 2dr Ute 16-+

35 kgs (77 lbs)

50 kgs (110 lbs)

Hilux Single Cab, 2dr Ute 16-+

35 kgs (77 lbs)

50 kgs (110 lbs)

Hilux Single Cab, 2dr Ute Oct 15-+

35 kgs (77 lbs)

50 kgs (110 lbs)

Hilux Single Cab, 2dr Ute Oct 15-+

35 kgs (77 lbs)

50 kgs (110 lbs)

Summary of Contents for K991W

Page 1: ...K991W Fitting Kit EN Fitting Instructions for Basic Carrier CAUTION Professional installation recommended x 2 x 1 x 1 x 4 x 4 x 1 x 4 x 4 x 8 x 1 x 4 Revision No 1A 1...

Page 2: ...Hilux Extra Cab 4dr Ute 16 EU 75 kgs 165 lbs 100 kgs 220 lbs Hilux Extra Cab 4dr Ute 16 ZA 75 kgs 165 lbs 100 kgs 220 lbs Hilux Extra Cab 4dr Ute Oct 15 AU 75 kgs 165 lbs 100 kgs 220 lbs Hilux Extra C...

Page 3: ...Ute 16 EU 350mm 300mm 885mm 885mm 13 3 4ths 11 13 16ths 34 13 16ths 34 13 16ths Hilux Extra Cab 4dr Ute 16 ZA 350mm 300mm 885mm 885mm 13 3 4ths 11 13 16ths 34 13 16ths 34 13 16ths Hilux Extra Cab 4dr...

Page 4: ...river Craft knife Side cutters or tin snips Hammer 8mm 3 8 punch Cordless drill Depth stop Vacuum cleaner Rust inhibitor Small paint brush Neutral cure silicon sealant Rivet gun Attention Attaches wit...

Page 5: ...Remove parts from inside the package and check Contact your dealer if any parts are missing or damaged This kit fits type A B C and D These instructions show type A crossbar fitted They also apply to...

Page 6: ...ng screw and pull crossbar legs out Refer to the crossbar instructions for crossbar adjustment method Ensure each end of the crossbar is adjusted equally Adjust crossbar in or out to suit vehicle Plea...

Page 7: ...leg Select plastic internal block from fitting kit and insert into foot Repeat for all legs CAUTION RECOMMENDED POSITION DUE TO AIRBAGS IN ROOF Please check the front of this manual for information r...

Page 8: ...ch mould from roof Repeat for all four positions Line up the centre hole in the mounting block with the marked reference points Wrap tape around rubber ditch mould to mark end position of mount Ditch...

Page 9: ...rom plastic retaining clip A and double sided tape B Lift ditch mould up and out of the channel Completely remove from the vehicle The rubber ditch mould is to be re installed on the vehicle later Tur...

Page 10: ...Fitting Kit EN K991W Carefully cut rubber ditch mould between faces along steel strip A Top face B Bottom face A Top B Bottom C Steel strip D Removed excess Check fit 10...

Page 11: ...ng side cutters Lift and cut steel strip at each end Remove cut peices of steel strip Repeat for all four positions Turn rubber ditch mould over Punch 8mm 3 8 hole through top of rubber ditch mould ce...

Page 12: ...Kit EN K991W Removed excess Position as shown Line up the centre hole in the mounting block with the marked reference points Lightly mark position of outside holes of the mounting block in the roof ch...

Page 13: ...DUE TO AIRBAGS IN ROOF Please check the front of this manual for information relating specifically to your vehicle CAUTION Maximum depth 8mm Use 8mm drillstop over supplied 4 9mm drill bit Drill two...

Page 14: ...Fitting Kit EN K991W Treat holes to prevent corrosion Apply neutral cure silicon sealant in and around drilled holes Install rivets through permanent mount blocks Rivet into place 14...

Page 15: ...Fitting Kit EN K991W Apply as shown Rear Double sided tape Re install rubber ditch mould in roof channel Remove all masking tape Ensure the hole in rubber ditch mould lines up with mount 15...

Page 16: ...d points Do not over tighten Repeat for all four positions Refer to the underside of the pad for the part number It is important to put the pads in the correct position on the vehicle Letters refer to...

Page 17: ...K991W Fit rubber pads supplied with fitting kit to foot Pad may vary in shape to that shown Make sure the pad fits into the holes underneath the foot Place crossbar foot over grubscrews Tighten the p...

Page 18: ...K991W Ensure the plastic knob is in the position shown when fully tightened Tighten adjusting screw to 2 Nm 1 5 ft lb hand tight Check crossbar is securely attached to the vehicle Use keys to fit and...

Page 19: ...Fitting Kit EN K991W CAUTION Recheck all fasteners immediately after a load is applied to the crossbars Regularly check screws are tight 19...

Page 20: ...cle manufacturers roof load rating if it is lower than the maximum load capacity specified in the fitting instructions Loads should not overhang the sides of the product and be evenly distributed with...

Page 21: ...itted Lubricate locks and adjusting screws at regular intervals Remove the products from the vehicle when not in use Make sure all loose parts are stored safely Yakima Australia Pty Ltd 17 Hinkler Cou...

Page 22: ...anty cover defects loss or damage resulting from accidents unlawful use of the vehicle or defects inconsistencies in the vehicle on which the product or component is fitted Liability for direct indire...

Page 23: ...those instructions and of returning the product to Yakima or the Whispbar dealer will be borne by you Following receipt of the product and purchase invoice or receipt Yakima or the Whispbar dealer mus...

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