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Fitting Kit

EN

K987W

Items you will require:

Tape measure
Pen
Flat-head screwdriver
Craft knife
Side cutters or tin snips
Hammer
8mm (3/8") punch
Cordless drill
Depth stop
Vacuum cleaner
Rust inhibitor
Small paint brush
Neutral cure silicon sealant
Rivet gun

Attention:

Attaches with riveted mounts under rubber
ditch mould. Professional installation
advised.

First Time Installation

Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.

4

Summary of Contents for K987W

Page 1: ...K987W Fitting Kit EN Fitting Instructions for Basic Carrier CAUTION Professional installation recommended x 4 x 4 x 4 x 8 x 4 x 4 x 4 x 1 x 1 Revision No 1A 1...

Page 2: ...Fitting Kit K987W MAX kgs lbs W P WHD Tata Xenon Double Cab 4dr Ute 09 AU 75 kgs 165 lbs 75 kgs 165 lbs Xenon Double Cab 4dr Ute 09 ZA 75 kgs 165 lbs 75 kgs 165 lbs 2...

Page 3: ...ing Kit K987W X A B C 1 2 3 Xenon Double Cab 4dr Ute 09 AU 150mm 550mm 864mm 858mm 5 7 8ths 21 5 8ths 34 33 3 4ths Xenon Double Cab 4dr Ute 09 ZA 150mm 550mm 864mm 858mm 5 7 8ths 21 5 8ths 34 33 3 4th...

Page 4: ...Cordless drill Depth stop Vacuum cleaner Rust inhibitor Small paint brush Neutral cure silicon sealant Rivet gun Attention Attaches with riveted mounts under rubber ditch mould Professional installat...

Page 5: ...Kit EN K987W This kit fits type A B C and D These instructions show type A crossbar fitted They also apply to type B C and D Use keys to remove covers Use hex screwdriver to reverse adjusting screw 10...

Page 6: ...ent method Ensure each end of the crossbar is adjusted equally Adjust crossbar in or out to suit vehicle Please check the front of this manual for information relating specifically to your vehicle Rem...

Page 7: ...ber pads supplied with fitting kit to foot Pad may vary in shape to that shown Make sure the pad fits into the holes underneath the foot Mark reference point on masking tape with a pen A Reference poi...

Page 8: ...nt Mount Fitment Mark as shown Repeat for all positions Please check the front of this manual for information relating specifically to your vehicle Line up the centre hole in the mounting block with t...

Page 9: ...Fitting Kit EN K987W Mark as shown Remove as shown Remove as shown 9...

Page 10: ...Fitting Kit EN K987W Apply protective tape as shown Cut protective strip as shown Cut protective strip as shown Check fit 10...

Page 11: ...own Lightly mark position of outside holes of the mounting block in the roof channel CAUTION Maximum depth 7mm Use 7mm drillstop over supplied 4 9mm drill bit Drill two outside holes at marked positio...

Page 12: ...Fitting Kit EN K987W Vacuum and clean swarf from channel Treat holes to prevent corrosion Apply neutral cure silicon sealant in and around drilled holes 12...

Page 13: ...Fitting Kit EN K987W Install rivets through permanent mount blocks Rivet into place Fit plastic plugs to permanent mount blocks over rivet heads Assemble as shown 13...

Page 14: ...N K987W Re install rubber ditch mould in roof channel Remove all masking tape Using spanner supplied with crossbar and 3mm 1 8 Hex Key back grubscrew off half a turn and lock nut down Place crossbar o...

Page 15: ...Fitting Kit EN K987W Tighten the plastic knob Ensure the plastic knob is in the position shown when fully tightened Tighten adjusting screw to 2 5 Nm 1 8 ft lb hand tight 15...

Page 16: ...EN K987W Check crossbar is securely attached to the vehicle Use keys to fit and lock covers CAUTION Recheck all fasteners immediately after a load is applied to the crossbars Regularly check screws a...

Page 17: ...cle manufacturers roof load rating if it is lower than the maximum load capacity specified in the fitting instructions Loads should not overhang the sides of the product and be evenly distributed with...

Page 18: ...itted Lubricate locks and adjusting screws at regular intervals Remove the products from the vehicle when not in use Make sure all loose parts are stored safely Yakima Australia Pty Ltd 17 Hinkler Cou...

Page 19: ...anty cover defects loss or damage resulting from accidents unlawful use of the vehicle or defects inconsistencies in the vehicle on which the product or component is fitted Liability for direct indire...

Page 20: ...those instructions and of returning the product to Yakima or the Whispbar dealer will be borne by you Following receipt of the product and purchase invoice or receipt Yakima or the Whispbar dealer mus...

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