Whirlpool JUD248CCCR Technical Education Download Page 33

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5-1

DIAGNOSTICS AND TROUBLESHOOTING

MAIN PCB CONNECTOR FUNCTION

Defrost Heater, Thermal Fuse

Ice Maker

Power Supply, Compressor

Display, Lamp

Electrical Parts( Inside Cabinet)

Condenser Fan Motor

Defrost Heater, Thermal Fuse

#1 pin connects to white wire

#3 pin connects to yellow wire

#1 and #3 pins show 120Vac only when

defrost mode.

Ice Maker

#1 pin connects to White wire, Water

Valve and Ice Maker.

#2 pin connects to Black wire

and Ice Maker.

#3 pin connects to Green/Yellow

wire

#1 and #2 pins supply 120Vac if Ice Maker

button on display PCB is turned on.

Electrical Shock Hazard

Disconnect power before servicing.
Replace all parts and panels before

operating.
Failure to do so can result in death or

electrical shock.

WARNING

Continued on the next page.

Summary of Contents for JUD248CCCR

Page 1: ...ATION JOB AID 4317434 R 107 2008 DOUBLE DRAWER REFRIGERATOR FREEZER UNDER COUNTER PRODUCTS KDDC24RVS KDDO24RVX KDDC24CVS KDDO24CVX KDDC24FVS KDDO24FVX JUD248RCRS JUD248RCCX JUD248CCRS JUD248CCCR JUD248FCRS JUD248FCCX ...

Page 2: ...e refrigerator freezer The Wiring Diagrams used in this Job Aid are typical and should be used for training purposes only Always use the Wiring Diagram supplied with the product when servicing the refrigerator freezer GOALS AND OBJECTIVES The goal of this Job Aid is to provide detailed information that will enable the In Home Service Professional to properly diagnose malfunctions and repair the 20...

Page 3: ...efrost Operation 3 4 COMPONENT ACCESS 4 1 Drawer Removal 4 1 Drawer Installation 4 2 Removing The Drawer Front 4 3 Removing The User Interface Board 4 4 Installing The User Interface Board 4 5 Component Locations 4 6 Icemaker 4 7 Removing The Separator 4 8 4 9 4 10 Evaporator Components 4 11 Machine Compartment Components 4 12 4 13 Removing The Water Valve 4 14 Condenser And PC Board 4 15 DIAGNOST...

Page 4: ... iv NOTES ...

Page 5: ...rds that can kill or hurt you and others All safety messages will follow the safety alert symbol and either the word DANGER or WARNING These words mean All safety messages will tell you what the potential hazard is tell you how to reduce the chance of injury and tell you what can happen if the instructions are not followed You can be killed or seriously injured if you don t immediately follow inst...

Page 6: ... additional storage options in the kitchen or other areas of the home Factory installed ice maker in lower drawer ensures a constant supply of ice on hand at all times Euro Series JUD248CCRS Overlay Custom Panels and Handles Required JUD248CCCX Double Freezer Drawers with ice maker and water filter Two freezer drawers provide additional storage options in the kitchen or other areas of the home Fac...

Page 7: ... additional storage options in the kitchen or other areas of the home Factory installed ice maker in lower drawer ensures a constant supply of ice on hand at all times Architect Series II KDDC24CVS Overlay Custom Panels and Handles Required KDDO24CVX Double Freezer Drawers with ice maker and water filter Two freezer drawers provide additional storage options in the kitchen or other areas of the ho...

Page 8: ...SERIAL NUMBER LABEL LOCATION The Model Serial Number label location is shown below After pulling the upper drawer out the Model Serial Number label is on the inside upper right corner Model and Serial Number Location ...

Page 9: ...round prong Do not use an adapter Do not use an extension cord Failure to follow these instructions can result in death fire or electrical shock WARNING Recommended Grounding Method This appliance must be grounded This appli anceisequippedwithapowersupplycordhav inga3 pronggroundingplug Thecordmustbe pluggedintoamating 3 prong grounding type wall receptacle grounded in accordance with the National...

Page 10: ...E When leveling legs are fully extended to 1 25 mm below the refrigerator drawers add 3 4 19 05 mm to the height dimensions See Product Dimensions If the floor of the opening is not level with the kitchen floor shim the opening to make it level with the kitchen floor Critical Dimensions A 14 3 4 37 5 cm utility opening B 24 60 96 cm minimum opening width 1 2 1 3 cm 14 3 4 37 5 cm 24 60 96 cm min 2...

Page 11: ...l copper tub ing only in areas where the household temperatures will remain above freezing WATER PRESSURE A cold water supply with water pressure of between 30 and 120 psi 207 and 827 kPa is required to operate ice maker If you have questions about your water pressure call a licensed qualified plumber Reverse Osmosis Water Supply IMPORTANT The pressure of the water supply coming out of a reverse o...

Page 12: ...m below the refrigerator drawers When leveling legs are fully extended to 1 25 mm below the refrigerator drawers add 3 4 19 05 mm to the height dimensions The power cord is 60 152 4 cm long Style 1 Architect Series 14 7 8 37 8 cm 34 1 8 86 7 cm 3 8 1 0 cm 14 7 8 37 8 cm Style 2 Overlay 14 7 8 37 8 cm 34 1 8 86 7 cm 3 8 1 0 cm 14 7 8 37 8 cm ...

Page 13: ...rmistor temperature If it is higher than the set temperature of 4ºF the main PCB will turn on the lower evapora tor fan and continue to run the compressor Normally this switching between upper and lower evaporator fans repeats several times before both temperatures reach below the set temperature of 4ºF Once the tempera tures of both thermistors reach below the set temperature of 4ºF the main PCB ...

Page 14: ... basis the main PCB will simply turns off the upper evaporator fan without ever turning the com pressor on If the thermistor temperature of the lower chamber freezer reaches to the freezer set temperature of 4ºF the main PCB will turn on the condenser fan then the compressor and the lower evaporator fan 10 seconds later regardless to the temperature of the thermis tor in the upper chamber While th...

Page 15: ...n if the BT FST the freezer evaporator fan turns on while the compressor and condenser fan remain on Repeat step 3 until both TT and BT are below the set temperatures minus differen tials i e TT RST and BT FST If both TT and BT are the below set temperatures minus differentials then all the motors and compressor stop Once the compressor is off the controller continues to monitor the TT and BT The ...

Page 16: ... 8F There is no set defrost time A defrost thermal fuse located in the right end of the evaporator return cuts out if an overheat condition occurs There is a 5 minute drip time after the defrost heat is terminated by the defrost sensor The condenser fan starts when the heat stops and runs throughout 5 minute drip time At the end of the 5 minute drip time the compressor starts One minute after the ...

Page 17: ...ing releases located in the left and right hand slides see figures 4 and 5 6 Slide drawer out and set on work surface see figure 6 7 Repeat the process to remove the lower drawer Note The lower drawer does not have a wiring harness that must be disconnected COMPONENT ACCESS DRAWER REMOVAL Figure 2 Figure 1 Figure 6 Figure 5 Figure 3 Figure 4 Electrical Shock Hazard Disconnect power before servicin...

Page 18: ... Start the upper rail into the slide 4 Repeat the process on the opposite side see figure 2 9 Connect the wiring harness 10 Install the connector into the drawer front 11 Attach the harness into the plastic retainer along the side of the drawer see figures 3 and 4 5 Rest the upper drawer on the lower drawer 6 Align the lower slides to the lower rails 7 Start the slide onto the rail see figure 5 8 ...

Page 19: ...the drawer cover and drawer 2 Separate the drawer cover from the drawer see figure 1 Figure 1 Figure 2 Figure 3 Gasket Removal The gasket pulls out of a channel in the drawer front see figure 2 Handle Removal 1 Remove the inner panel 2 Remove the two screws securing the handle to the drawer front see figure 3 ...

Page 20: ... figure 3 4 Locate and remove the eight screws securing the user interface board to the housing NOTE There are holes in the housing to allow access to the screw heads see figure 4 5 Lift out the user interface board see figure 5 Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING 2 ...

Page 21: ...3 Align the LED s on the user interface board and the slots in the housing 4 Install the user interface board NOTE Do not force the board into place If the LED s are aligned with the holes in the housing the board will drop into place see figure 3 5 Install the screws 6 Install the insulation 7 Attach the housing to the front cover 2 Locate the rectangular shaped holes in the housing see figure 2 ...

Page 22: ...Freezer Lights Wire Harness For User Interface Modular Ice Maker Door Switch Door Switch COMPONENT LOCATIONS The side rail and slide assemblies lift up and out to remove see figure 1 Refrigerator Components See figure 1 Freezer Components See figure 3 Figure 1 Figure 2 Figure 3 ...

Page 23: ... the 2 screws securing the ice maker to the mounting plate see figure 2 2 Drop down the ice maker 3 Disconnect the wiring harness see figure 3 4 The fill tube can be removed by pulling straight out see figures 4 and 5 A standard 8 cavity modular ice maker is used on this product and can be tested and serviced the same as all other modular ice makers see figure 1 Figure 1 Figure 2 Figure 3 Figure 4...

Page 24: ...o the mullion rail see figure 1 2 Push up on the bottom of the separator from the freezer section to free the separator from the cabinet see figure 2 3 Slide the separator out of the cabinet NOTE The separator can be removed with the side rails in place but it is easier if the rails are removed see figure 3 4 Remove screws around the perimeter of the evaporator cover securing it to the cabinet see...

Page 25: ...evaporator cover can be removed see figure 10 7 Disconnect three wiring harnesses see figures 7 and 8 NOTE There are releases located on the top of two of the connectors that have to be depressed to remove the wire harness see figure 7 8 With the three harnesses removed from the block the evaporator cover can be pulled out to access the remaining harness 9 Disconnect harness see figure 9 Figure 5 ...

Page 26: ...tors and Thermistors are serviced from the back side of the evapo rator cover see figure 11 Figure 11 All Refrigerator Combo Unit Refrigerator Freezer The evaporator cover for the refrigerator freezer has insulation tape attached The refrigerator cover does not ...

Page 27: ... case of an overheat condition see figure 1 The Thermistor clips into the housing see figure 2 A piece of foam insulation is in stalled between the Thermistor and the evaporator cover see figure 3 Figure 1 Figure 2 Figure 3 Figure 4 Thermistor Service Ice Maker Water Valve and Condenser Fan Removal Evaporator Inlet Evaporator Outlet Defrost Limiter Defrost Heater Water Valve The ice maker water va...

Page 28: ...rical shock WARNING Machine Compartment Components figures 1a 1b and 1c The compressor terminal cover can be popped off to access the starting device see figure 4 Figure 1a Figure 2 Figure 3 Figure 4 Figure 1b Figure 1c 1 Remove screws securing the drain pan to the top of the machine compartment The drain pan can now be removed 2 The drain trap can be removed by pulling it out of the ...

Page 29: ...4 13 Overload Removed Overload Run Capacitor Foam Pad 12 mfd Run Capacitor Relay MACHINE COMPARTMENT continued ...

Page 30: ...embly see figure 3 4 Remove the screw securing the water valve bracket to the cabinet see figure 4 2 Remove three screws securing the condenser fan assembly to the cabinet see figure 2 3 Screws Screw Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING ...

Page 31: ... Remove two screws and drop down the PC board assembly see figure 3 This can be done without removing the pan in figure 2 Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING PC Board PC Board Screw Screw Figure 1 Figure 2 Figure 3 ...

Page 32: ...4 16 NOTES ...

Page 33: ...ts to yellow wire 1 and 3 pins show 120Vac only when defrost mode J2 Ice Maker 1 pin connects to White wire Water Valve and Ice Maker 2 pin connects to Black wire and Ice Maker 3 pin connects to Green Yellow wire 1 and 2 pins supply 120Vac if Ice Maker button on display PCB is turned on Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure ...

Page 34: ...r Plug 2 and 5 pins show 120Vac when a power plug was connected 3 and 4 pins show 120Vac only when a compressor is on J5 Display Lamp 1 8 These pins go to Display PCB 9 10 These pins go to lower lamp 1 3 Sireal communication lines J6 Electrical Parts Inside Cabinet 1 6 Sensor Lines 7 9 Door Switch Lines 10 13 Fan Motor Lines 10 or 11 will be 0V when Upper Fan Motor is working 7 and 8 pins are pull...

Page 35: ...denser Fan Motor 2 will be 0V when Condesor Fan Motor is working J1 Main PCB J2 Upper Lamp J1 Connect to Main PCB J1 Connect to Main PCB 1 3 Sireal Communication with Main PCB 4 4 will be 0V when Upper lamp is on Upper door open 1 1 will be 0V when Upper lamp is on Upper door open ...

Page 36: ...ature display Press and hold Max Cool and Holiday simultaneously for 3 seconds to exit the test mode Energize evaporator fan motors and ice maker Press Max Cool and simultaneously for three seconds to enter the test mode The evaporator fans and ice maker circuits will be energized by passing the interior light switches and temperature control sequence Press Max Cool and simultaneously for three se...

Page 37: ...6 1 WIRING DIAGRAMS ...

Page 38: ...6 2 WIRING DIAGRAMS continued ...

Page 39: ...E PROFESSIONAL IN CANADA FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL 1 800 461 5681 FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER S HOME CALL THE TECHNICALASSISTANCE LINE 1 800 488 4791 HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN AUTHORIZED IN HOME SERVICE PROFESSIONAL FOR WHIRLPOOL PRODUCTS 1 800 253 1301 FOR KITCHENAID PRODUCTS 1 800 422 1230 FOR ROPER PRODUCTS 1 800 447 673...

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