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JOB AID
Part No. 4317256

WHIRLPOOL & KITCHENAID

BUILT-IN GAS COOKTOPS

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Summary of Contents for GLT3014G

Page 1: ...JOB AID Part No 4317256 WHIRLPOOL KITCHENAID BUILT IN GAS COOKTOPS ...

Page 2: ...rviced refer to the Use and Care Guide or Tech Sheet provided with the cooktop The Wiring Diagrams and Strip Circuits used in this Job Aid are typical and should be used for training purposes only Always use the Wiring Diagram supplied with the product when servicing the unit GOALS AND OBJECTIVES The goal of this Job Aid is to provide detailed information that will enable the service technician to...

Page 3: ...ions 4 1 Removing The Maintop 4 2 Removing A Venturi Spark Ignitor 4 3 Removing A Spark Module Power Cord 4 4 Removing An Ignitor Switch A Gas Valve 4 5 Removing The Gas Manifold 4 6 COMPONENT TESTING 5 1 The Ignitor Switches 5 1 DIAGNOSIS TROUBLESHOOTING 6 1 WIRING DIAGRAMS STRIP CIRCUITS 7 1 TECH TIPS 8 1 Surface Burners Grates 8 1 Cleaning The Surface Burners 8 2 Requesting Assistance Or Servic...

Page 4: ... INTERNATIONAL COLLECTION P PROFESSIONAL COMMERCIAL S STANDARD PORCELAIN METAL T TEMPERED GLASS X 208 VOLT E ELECTRONICS CAPACITY SIZE SERIES CONFIG 1ST POSITION 2ND POSITION 1 STANDARD 0 30 WIDE 2 GRILL GRIDDLE 3 33 WIDE 3 TEMPERED GLASS 6 36 WIDE 4 COMMERCIAL 2 42 OR 12 WIDE 5 CERAMIC GLASS 5 15 WIDE 8 MODULAR DOWNDRAFT 0 2 BURNER ELEMENT SYSTEM FEATURES 0 STANDARD ELEMENTS BURNERS 1 RADIANT ELE...

Page 5: ...LT IN COOKTOP J GOLD ELECTRIC COOKTOP G GOLD GAS COOKTOP CONFIGURATION S PORCELAIN STEEL TOP T TEMPERED GLASS TOP C CERAMIC GLASS TOP M MODULAR DOWNDRAFT MODEL SIZE 20 20 30 30 36 36 FEATURE VARIATIONS 0 LOW SPEED COIL ELECTRIC OPEN LOW END BURNER GAS OPEN BAYS 1 HIGH SPEED COIL ELECTRIC SEALED BURNERS 2 CERAMIC RADIANT ELECTRIC 3 CERAMIC RADIANT DUAL 4 MODULAR 0 NO ELEMENTS BURNERS 2 TWO ELEMENT ...

Page 6: ... vi MODEL SERIAL NUMBER LOCATION Model Serial Number The Model Serial Number label is located on the underside of the cooktop burner box at the location shown below ...

Page 7: ... if the instructions are not followed WARNING If the information in this Job Aid is not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch Do n...

Page 8: ... viii NOTES ...

Page 9: ...1 1 SPECIFICATIONS KITCHENAID MODEL GAS COOKTOPS KGCS127G KGCT055 KGCR055G KGCT365G KGCS105G KGCT305G YKGCT305G KGCS166G KGCT366G YKGCT366G ...

Page 10: ...1 2 WHIRLPOOL MODEL GAS COOKTOPS SCS3004G SCS3014G SCS3614G GLT3014G GLT3614G ...

Page 11: ...on Cast Iron Cast Iron Square Stamped Square Cast Iron Square Cast Iron Bezel No No No No Yes Yes a Surface Porcelain Metal Yes Yes Yes Yes Yes Yes Lift up Top No No No No No No Dimensions Overall Width Side to Side Front 30 36 42 30 30 36 Middle 31 3 8 37 1 2 43 1 2 31 3 8 31 3 8 37 1 2 Depth Front to Back 21 21 21 21 21 21 Height Top to Bottom 3 3 8 3 3 8 3 3 8 3 3 8 3 3 8 3 3 8 Cutout Width Sid...

Page 12: ...1 4 15 30 36 GAS GLASS COOKTOPS ...

Page 13: ...s Association for NATURAL and L P gases with the appropriate con version The model serial rating plate lo cated on the underside of the burner box has information on the type of gas that can be used If this information does not agree with the type of gas available check with the local gas supplier See Page 2 6 for L P gas conversion instructions 4 Provide a gas supply line of 3 4 rigid pipe tothec...

Page 14: ...bove the set pressure The inlet pressure to the regulator should be as follows for opera tion and checking the regulator setting NATURAL GAS Set pressure 4 inches 10 2 cm Supply pressure 7 14 inches 17 8 cm to 35 5 cm maximum L P GAS Minimum pressure 10 inches 25 4 cm Supply pressure 14 inches 35 5 cm 9 Line Pressure Testing Testing Above 1 2 psi 3 5 kPa 14 inches 35 6 cm W C gauge Thecooktopandit...

Page 15: ...ce of local codes with the current CSA standard C22 1 Canadian Electrical Code Part 1 Electrical Shock Hazard Plug into a grounded 3 prong outlet Do not remove ground prong Do not use an adapter Failure to follow these instructions can result in death fire or electrical shock ELECTRICAL REQUIREMENTS Recommended Ground Method For your personal safety this cooktop must be grounded This cooktop is eq...

Page 16: ...dgeofthecountertop NOTE Toprevent scratching the countertop lift the entire cooktoptomakeanypositionadjustments 4 Rotate the brackets away from the burner box and install a second screw into each bracket then securely tighten the bracket screws to the burner box see the illustra tion in step 5 5 Installthe2 1 2 6 4cm clampingscrews into the brackets and tighten them so that theyarefirmlyagainstthe...

Page 17: ...ipe when you tighten the fittings Use pipe joint compound that is made for use with Natural and L P gas Nipple Adapter Flexible Metal Connector 3 8 Nipple Pressure Regulator Use Pipe Joint Compound 3 8 Adapter Manual Shutoff Valve 8 Open the manual gas shutoff valve and wait a few minutes for the gas to flow through the lines 7 Assembletheflexiblemetalconnectorfrom the gas supply pipe to the press...

Page 18: ...oss of life The qualified service agency is respon sible for the proper installation of this kit The installation is not proper and complete until the operation of the con verted appliance is checked as speci fied in the manufacturer s instructions supplied with this kit 1 Check that main gas supply line to the cooktop has been shut off and the power supply cord is disconnected 2 Remove access cap...

Page 19: ...lue Brass KGCTDSS Blue Black KGCT305 KGCS105 KGCT365 Black Blue Green Brass KGCT366 KGCS166 Black Blue Green Black Brass KGCS127 Black Blue Green Brass Black Brass Orifice Size Stamp Rating Color Size 6 000 BTU Black 78 9 000 BTU Brass 95 11 000 BTU Blue 110 13 000 BTU Green 115 ORIFICE CHART Left Rear Center Left Center Right Right Rear Left Front Right Front Left Rear Center Right Rear Left Fron...

Page 20: ...en the connection and recheck the connection again Clean all of the detergent solution from the cooktop Electronic Ignition System Initial Lighting Cooktop burners use electronic ignitors in place of standing pilots When the cooktop control knob is pushed in and turned to the LITE po sition the system creates a spark to light the burner This sparking continues until the con trol knob is turned to ...

Page 21: ...louttheConversionLabel 3192259 and attach the label to the bot tom of the cooktop beside the rating tag Do not cover the rating tag with the label 12 Check the flame at the Hl setting for a blue color and a clean soft shape There should be no yellow tips on the flames or any blowing or lifting off the burner head An occasional orange flash is normal and reflectsdifferentelementsintheairorgas Ports...

Page 22: ...2 10 NOTES ...

Page 23: ...re regulator s into the manifold t through the open valve As gas passes through the valve and its orifice it is directed into the venturi u where it mixes with primary air to create the proper mixture necessary for combustion At the same time line voltage is applied through the ignitor switch v to the spark module w which produces high voltage low amperage pulses to all of the spark ignitors x The...

Page 24: ...3 2 NOTES ...

Page 25: ...onents are iden tical and are serviced in the same manner Manifold Spark Module Left Rear Venturi Spark Ignitor Left Front Venturi Spark Ignitor Left Front Gas Control Ignitor Switch Left Rear Gas Control Ignitor Switch Right Rear Gas Control Ignitor Switch Center Gas Control Ignitor Switch Right Front Venturi Spark Ignitor Right Rear Gas Control Ignitor Switch Center Venturi Spark Ignitor Right R...

Page 26: ...u are not careful 1 Turn off the gas supply and electrical power to the cooktop 2 Remove the grates and burner caps Refer to Figure 4 1 for the following steps 3 Remove the knobs from the controls 4 Remove all of the burner bases To re move a burner base remove the two screws and lift it off the drip pan 5 Lift the maintop off the countertop NOTE If you are replacing the maintop unclip the control...

Page 27: ...to the cooktop 2 Remove the maintop from the burner box refer to page 4 2 for the procedure Figure 4 2 Refer to Figure 4 2 for the following steps 3 Remove the mounting screw from the front of the bracket that contains the ven turi or spark ignitor you wish to service 4 Remove the tubing and ignitor wires from each venturi and spark ignitor on the bracket 5 Lift the front of the mounting bracket r...

Page 28: ...wn in the illustration Use whichever one matches the cooktop you are servicing Brown Wires to Spark Ignitors Brown Wires to Spark Ignitors Yellow Wires to Spark Ignitors Yellow Wires to Spark Ignitors White Wire from Ignitor Switch White Wire from Ignitor Switch Black Wire from Ignitor Switch Power Cord Strain Relief Green Ground Wire Ground Wire Ignitor Switch Wire Connector Hex Head Screw 3 Hex ...

Page 29: ...is defective all of the switches must be replaced as an assem bly 4 To remove an ignitor switch a Pull up firmly on the switch body un snap it from the mounting screw heads of the gas valve and slide it off the stem b When all of the switches are removed disconnect the black wire connector from the line cord lead and the white wire from the terminal of the spark mod ule see Figure 4 3 on page 4 4 ...

Page 30: ...gas supply and electrical power to the cooktop 2 Remove the pressure regulator from the manifold see inset 1 3 Remove the maintop from the mounting box refer to page 4 2 for the procedure Refer to Figure 4 5 for the following steps 4 Remove the rubber shields from the gas valves 5 Remove the gas valves from the manifold refer to steps 4 5 on page 4 5 6 Remove the front screws from each rail 7 Remo...

Page 31: ...ads of an ohmmeter to the ends of the spark module wires 5 Set the ohmmeter to the R x 1 scale 6 Press and turn one of the gas valve knobs to the LITE position At that point the switch should close and the meter should indicate continuity 7 Continue to turn the knob away from the LITE position The switch should open and the meter should indicate an open infinite circuit 8 Repeat steps 6 7 for all ...

Page 32: ... Ignitor Switch Center Ignitor Switch White Ignitor Switch Wire Black Ignitor Switch Wire Power Cord Lead Right Rear Ignitor Switch Rx1 Rx10 Rx100 Rx1k CONTINUITY 0 Ω Rx1 Rx10 Rx100 Rx1k OPEN INFINITY OFF LITE OFF OFF Ignitor Switch On Closed 0 Ω Ignitor Switch Off Open Figure 5 1 ...

Page 33: ...fuse or reset the circuit breaker Push in on the control knobs before turning them The burner flames are un even The burner ports are clogged The burner flames lift off the burner ports are yellow tipped or are noisy when turned off Clean the burner ports with a straight pin see Section 8 Clean the burner see Section 8 Check the air gas mixture see Electronic Ignition System Initial Lighting on pa...

Page 34: ...6 2 NOTES ...

Page 35: ...ine 1 4 Blade Neutral 5 16 Blade GRN or GRN YEL YEL or BRN Ground WHT WHT BLK BLK Connect 250 Terminals NOT USED NOT USED Electric circuit closed when knob is rotated 55 to 95 degrees counterclockwise from OFF PLUG SPARK MODULE SPARK IGNITORS 120 VAC 60 Hz 1 Phase 15 or 20 Ampere IGNITOR SWITCHES ON VALVES ...

Page 36: ...N or GRN YEL YEL or BRN Ground WHT WHT BLK Connect 250 Terminals IGNITOR SWITCHES ON VALVES SPARK IGNITORS BLK Electric circuit closed when knob is rotated 55 to 95 degrees counterclockwise from OFF KitchenAid Models KGCS105G KGCT305G YKGCT305G KGCT365G Whirlpool Models GLT3014G GLT3614G SCS3004G SCS3014G SCS3614G ...

Page 37: ...Ampere Ground Round Pin Line 1 4 Blade Neutral 5 16 Blade GRN or GRN YEL GRN or GRN YEL YEL or BRN 5 Ground N 5 4 3 2 1 L1 GND WHT WHT BLK Connect 250 Terminals IGNITOR SWITCHES ON VALVES Ground SPARK IGNITORS BLK Electric circuit closed when knob is rotated 55 to 95 degrees counterclockwise from OFF ...

Page 38: ...RK MODULE 1 SPARK IGNITORS 120 VAC 60 Hz 1 Phase 15 or 20 Ampere Ground Round Pin Line 1 4 Blade Neutral 5 16 Blade GRN or GRN YEL YEL or BRN 6 Ground WHT WHT BLK WHT BLK Connect 250 Terminals IGNITOR SWITCHES ON VALVES SPARK MODULE 2 BLK Electric circuit closed when knob is rotated 55 to 95 degrees counterclockwise from OFF ...

Page 39: ...e and pro vide infinite heat control Locator Pin Burner Cap Groove Tab Left Grate Middle Grate Figure 8 1 Figure 8 2 The locator pin on the grates must be posi tioned in the burner cap hole to hold the grate in place see Figure 8 1 The left and right grates contain grooves The grooves must always face inward toward the control knobs to hold the grates in place The middle grate must be placed in po...

Page 40: ... may need to clean the burn ers Allow the cooktop to cool before cleaning it Do not use oven cleaners bleach or rust re movers or obstruct the flow of combustion and ventilation air to the burners 5 After cleaning the gas tube opening and ports replace the burner caps To replace the burner caps make sure the alignment pinsontheburnerbaseareproperlyaligned with the cap 6 Turn on the burner to see i...

Page 41: ...aking hearing impaired limited vision etc Referrals to local dealers service com panies and repair parts distributors KitchenAid and Whirlpool service technicians are trained to fulfill the product warranty and provide after warranty service anywhere in the United States To locate the authorized KitchenAid or Whirlpool service company in your area you can also look in your telephone directory Yell...

Page 42: ... operated outside the United States and Canada F Pickup and delivery This product is designed to be repaired in the home G Repairs to parts or systems resulting from un authorized modifications made to the appli ance H In Canada travel or transportation expenses for customers who reside in remote areas KITCHENAID AND KITCHENAID CANADA DO NOT ASSUME ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIA...

Page 43: ...n authorized modifications made to the appli ance F In Canada travel or transportation expenses for customers who reside in remote areas WHIRLPOOL CORPORATION AND INGLIS LIMITED SHALL NOT BE LIABLE FOR INCI DENTAL OR CONSEQUENTIAL DAMAGES Some states or provinces do not allow the exclu sion or limitation of incidental or consequential damages so this exclusion or limitation may not apply to you Th...

Page 44: ...8 6 NOTES ...

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