Whirlpool GAS FURNACE User Instructions Download Page 6

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Your gas furnace is designed to give many years of efficient, 
satisfactory service. There are routine maintenance steps you 
should take to keep your furnace operating efficiently. This 
maintenance will assure longer life, lower operating costs, and 
fewer service calls.

In addition to the maintenance procedures listed in this manual, 
there are also other service and maintenance procedures that 
require the skills of a qualified person.

The flue gas passageways should be cleaned.

The gas burners should be cleaned.

The condensate flow should be checked.

The furnace ventilation system should be inspected and 
serviced.

Lubrication of the bearings in the circulating air blower motor 
and the combustion blower motor is not required.

Condensate Collection and Disposal System 
Maintenance

If the furnace has a condensate drain, it is incorporated within the 
furnace and is self-priming. 

Check the condensate flow by shining a flashlight on the 
condensate drain. Look for water dripping from the discharge 
tube.

If the condensate drain line becomes blocked or plugged, the 
furnace will not operate properly. If this occurs, the furnace 
should be inspected by a qualified person.

Burner Flame

IMPORTANT: Do not attempt to adjust the burner flame.

While the furnace is in operation, observe the main burner 
flames. Compare these observations to “Typical Flame 
Appearance” to determine whether proper flame adjustment is 
present. If your observations indicate improper flame adjustment, 
call a qualified person.

Distorted flame or yellow tipping on Natural gas flames, or long, 
yellow tips on propane flames, may be caused by lint or dirt 
accumulation, or obstructions over the main burner orifice. Dirt or 
lint can get inside the burner or burner ports, and into the air inlet 
between the burner and manifold pipe.

Typical Flame Appearance

 

Vent Maintenance

IMPORTANT:

It is recommended that the furnace be inspected and 
serviced at least once a year by a qualified person. 

Should the vent system become blocked at any time, your 
furnace is equipped with a special safety control to prevent 
operation of the furnace until the condition has been 
corrected. If vent system is blocked, contact a qualified 
person.

Keep the outside area where the vent terminates clear from 
any obstructions which might block or impede the venting of 
the furnace. 

Filter Maintenance

Your furnace may use either a disposable filter or a cleanable 
filter.

IMPORTANT:

Do not operate your furnace without a filter. A filter is required 
to protect the coil, blower, and internal parts from excessive 
dirt and dust.

The air filter should be inspected at least every 6 weeks and 
cleaned or replaced as required.

NOTE: Dirty filters are the most common cause of inadequate 
heating or cooling performance and can sharply increase the 
operating costs of your unit.

When changing any furnace filter, it is important to measure 
the filter being replaced and to replace it with the same size 
and type of filter.

Install new/clean filters with the arrows on the side edges of 
the filter pointing in the direction of airflow.

Replacing/Cleaning Filters

Disposable Filter(s)

If a disposable filter is used, replace with the same filter type 
and size.

Cleanable Filter(s)

Cleanable filters may be replaced with disposable filters. See 
the Minimum Filter Requirements Charts when selecting the 
proper size and quantity of disposable filters.

To clean the filter, follow the filter manufacturer’s instructions.

A. Burner
B. Gas manifold

C. Heat exchanger
D. Burner flame (blue only)

A

B

C

D

Summary of Contents for GAS FURNACE

Page 1: ...r future reference WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or property damage Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building L...

Page 2: ...symbol and either the word DANGER or WARNING These words mean WARNING Gas leaks cannot always be detected by smell Gas suppliers recommend that you use a gas detector approved by UL or CSA For more information contact your gas supplier If a gas leak is detected follow the What to do if you smell gas instructions The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of ...

Page 3: ...urnace if any part has been under water A flood damaged furnace is extremely dangerous Attempts to use the furnace can result in fire or explosion A qualified service agency should be contacted to inspect the furnace and to replace all gas controls control system parts electrical parts that have been wet or the furnace if deemed necessary Examine the furnace installation at least once a year to de...

Page 4: ...dels 4 This appliance is equipped with an automatic ignition device Do not try to light the burners by hand Gas Control 5 Place the gas control in the ON position 6 Replace the burner access panel on some models 7 Reconnect power 8 Set the thermostat to the desired setting 9 If the furnace will not operate see Shut Down and call a qualified person A Selector switch B Room temperature C Fan switch ...

Page 5: ...NANCE IMPORTANT It is recommended that the furnace be inspected and serviced at least once per year by a qualified person Servicing should include the items covered in this section WARNING Explosion Hazard Furnace must be installed and serviced by a qualified person Examples of a qualified person include licensed heating personnel authorized gas company personnel Read and follow all instructions p...

Page 6: ...the main burner orifice Dirt or lint can get inside the burner or burner ports and into the air inlet between the burner and manifold pipe Typical Flame Appearance Vent Maintenance IMPORTANT It is recommended that the furnace be inspected and serviced at least once a year by a qualified person Should the vent system become blocked at any time your furnace is equipped with a special safety control ...

Page 7: ...rnace has a bottom return air remove the lower front panel by lifting up and pulling out The filter s may be removed by lifting up and sliding toward the front Replace in a reverse procedure Filter Location Counterflow and Horizontal Models The filters in counterflow and horizontal furnaces are typically placed by the installer into the return plenum of the furnace Minimum Filter Requirements Char...

Page 8: ...ot block supply registers or return grilles with furniture or rugs ASSISTANCE OR SERVICE If you need further assistance you can write to the below address with any questions or concerns Whirlpool Home Cooling and Heating 14610 Breakers Drive Jacksonville FL 32258 Please include a daytime phone number in your correspondence ReplacementParts To order replacement parts contact your Whirlpool Home Coo...

Page 9: ...D COVERAGE Your Whirlpool Home Cooling and Heating limited warranty provides extended coverage on the components outlined below The extended coverage begins with the date of the original unit installation and represents the total warranty period for the specific component Heat Exchangers WFAT WFAR WGFA WGFB W2PG3 Twenty 20 Years Residential Applications WFAT WFAR WGFA WGFB W2PG3 Ten 10 Years Non R...

Page 10: ...utdoor unit and refrigerant control devices which do not match or meet the specifications recommended by Whirlpool Home Cooling and Heating e Operation of furnaces with return air temperatures of less than 60 F 16 C or operation of a furnace field installed downstream from a cooling coil f Use of contaminated or alternate refrigerant 3 The installation of replacement parts under the terms of this ...

Page 11: ...11 Notes ...

Page 12: ...46877B008 2008 All rights reserved Registered Trademark TM Trademark of Whirlpool U S A Manufactured under license by Tradewinds Distributing Company LLC Coconut Grove Florida 4 08 Printed in U S A ...

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