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SERVICE

Whirlpool EMEA
Customer Services

8530 963 38010, 10/02/10

page 41 of 41

Service Bulletin 4812 712 40315

AUTHOR:

Ronny Schurricht

Last Update:

07/01/09

VERSION:

1.0

TITLE:

Bearing kit does not fit.

REMEDIAL ACTION

We have some claims about spare part bearing kits, that doesn’t fit in the tub. Reason is a material change in production
that causes slightly different measures.
In Alliance LR machines the new bearing kit is used since week 49/2007.

In case of exchanging the bearing kits, it’s important to take care about the correct bearing kit according to Service Info.

© Whirlpool EMEA

www.scc-service.com

Summary of Contents for AWE 9630

Page 1: ...ircuit Diagram 12 Program Chart 14 Testprogram 26 Error Codes 27 Service Bulletin 4812 712 40354 33 Service Bulletin 4812 712 40358 35 Service Bulletin 4812 712 40317 37 Service Bulletin 4812 712 40348 38 Service Bulletin 4812 712 40313 40 Service Bulletin 4812 712 40315 41 This document is only intended for qualified technicans who are aware of the respective safety regulations Subject to modific...

Page 2: ...spring 100 5 4801 111 04684 Lid cpl 110 4 4801 111 04685 Handle cpl 130 0 4812 417 19156 Hook f Lid GW 191 0 4801 101 00143 Door bellow 191 1 4812 492 98012 Strap f Doorbellow 191 2 4812 466 88703 Seal 200 0 4801 111 04686 Tub 201 0 4801 111 04687 Cover for tub 220 0 4801 111 04688 Drum 221 1 4812 310 18843 Kit latch f drum 223 0 4801 101 00104 Drum lifter low 290 0 4812 532 68078 Gasket 301 0 480...

Page 3: ... 526 48244 Nozzle box cold cpl 707 1 4812 526 48049 Clamp f nozzle box 712 4 4812 418 68302 Siphon f softener 712 6 4812 418 68164 Clip soap dispenser 712 9 4812 418 68404 Soap dispenser 714 0 4812 360 78115 Container Aquastop 753 0 4812 418 68182 Chamber air 754 0 4812 530 29267 Drainhose 754 1 4812 530 28832 Lock eco 754 2 4812 530 29352 Flange eco 756 0 4812 360 58365 Floater Aquastop 760 0 481...

Page 4: ...71 Torsions spring 930 2 4812 492 48086 Spring 941 0 4812 310 19144 Bearing kit ALL 1100 941 1 4812 520 28002 Bearing ball 6203 2Z C3 941 2 4801 111 04702 Bearing 950 0 4801 111 04703 Shaft seal 953 0 4812 325 68001 Shaft seal 953 1 4812 520 28073 Ring counterface 953 2 4812 530 68017 O Ring 965 0 4812 462 79974 Cap Transport blocking 993 0 4819 530 29028 U Curve for outlet hose 993 1 4801 111 019...

Page 5: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 5 of 41 Exploded View Whirlpool EMEA www scc service com ...

Page 6: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 6 of 41 Exploded View Whirlpool EMEA www scc service com ...

Page 7: ... 2 3 kW Drum data Volume 42 l Wash speed 52 giri min Spinning max 1200 giri min Drum up sensor SE Hall Sensor Nominal voltage 4 2 24 V DC Pressostat Level1 11 12 14 Overflow 11 16 Door lock Kind of switch Interruttore con PTC di bimetallo Nominal voltage 230 90 264 V Locking time 5 s Unlock time 180 s Inlet valve Nominal voltage 220 240 V 50 Hz Rated flow 1 5 5 bar 8 l min Pressure range 0 3 10 ba...

Page 8: ...9 1 25 m Switch aquastop Nominal voltage 250 V AC Heating element Nominal voltage 230 V 10 15 Total power 2050 W Resistance 20 C 25 Ω Leakage current 0 8 mA NTC sensor Resistance NTC 0 C 35 9 kΩ 30 C 9 8 kΩ 40 C 6 6 kΩ 50 C 4 6 kΩ 60 C 3 2 kΩ 70 C 2 3 kΩ 95 C 1 1 kΩ Motor Resistance contacts 25 C 15 5 Ω 5 Control unit Type DOMINO Nominal voltage 230 V 50 Hz Output control unit Whirlpool EMEA www s...

Page 9: ...AQ2 1 DSS3 3 230 V NTC non misurabile Pompa DP2 1 DP2 2 230 V Microritardatore porta DSS3 1 DSS3 3 230 V Pressostato E4 E2 230 V vuoto PR2 1 E2 230 V pieno PR2 2 E2 230 V Elettrovalvola Rast 2 5 V2 1 V2 2 170 V Opzioni non misurabile Motor control unit MCU Type Direct Drive Nominal voltage 220 240 V Frequency 48 62 Hz Whirlpool EMEA www scc service com ...

Page 10: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 10 of 41 Wiring Diagram Whirlpool EMEA www scc service com ...

Page 11: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 11 of 41 Legend Whirlpool EMEA www scc service com ...

Page 12: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 12 of 41 Circuit Diagram Whirlpool EMEA www scc service com ...

Page 13: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 13 of 41 Legend Whirlpool EMEA www scc service com ...

Page 14: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 14 of 41 Program Chart Whirlpool EMEA www scc service com ...

Page 15: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 15 of 41 Whirlpool EMEA www scc service com ...

Page 16: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 16 of 41 Whirlpool EMEA www scc service com ...

Page 17: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 17 of 41 Whirlpool EMEA www scc service com ...

Page 18: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 18 of 41 Whirlpool EMEA www scc service com ...

Page 19: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 19 of 41 Whirlpool EMEA www scc service com ...

Page 20: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 20 of 41 Whirlpool EMEA www scc service com ...

Page 21: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 21 of 41 Whirlpool EMEA www scc service com ...

Page 22: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 22 of 41 Whirlpool EMEA www scc service com ...

Page 23: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 23 of 41 Whirlpool EMEA www scc service com ...

Page 24: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 24 of 41 Whirlpool EMEA www scc service com ...

Page 25: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 25 of 41 Whirlpool EMEA www scc service com ...

Page 26: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 26 of 41 Testprogram Whirlpool EMEA www scc service com ...

Page 27: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 27 of 41 Error Codes Whirlpool EMEA www scc service com ...

Page 28: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 28 of 41 Whirlpool EMEA www scc service com ...

Page 29: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 29 of 41 Whirlpool EMEA www scc service com ...

Page 30: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 30 of 41 Whirlpool EMEA www scc service com ...

Page 31: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 31 of 41 Whirlpool EMEA www scc service com ...

Page 32: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 32 of 41 Whirlpool EMEA www scc service com ...

Page 33: ...ht Last Update 02 07 11 VERSION 1 0 TITLE new fixation pin for shock absorber SUBJECT Since 8th dec 2010 a new pin fixing the shock absorber to the tub is used in production REMEDIAL ACTION The new pin is interchangeable with the old version In SPC the old pins will be replaced by the new version Whirlpool EMEA www scc service com ...

Page 34: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 34 of 41 Whirlpool EMEA www scc service com ...

Page 35: ...EDIAL ACTION In order to resolve the phenomenon the inner lid needs to be exchanged and the CCU needs to be reprogrammed by ESAM The new variant file has got a modified spin cycle Like shown in the picture below on the inner lid is added an additional rib in order to improve the sealing function in the critical area The new lids can be ordered under the same code like the old version The stock in ...

Page 36: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 36 of 41 Whirlpool EMEA www scc service com ...

Page 37: ...itions it can occur that the heating element after a short period gets broken caused by very hard water limestone or variations in power supply REMEDIAL ACTION If the heating element gets broken under mentioned conditions we recommend using the alternative heating element that is nickel treated and usable for power supply up to 240V According to SPC 600 pieces will be on stock from week 52 onwards...

Page 38: ...essure switch failure If the CCU can not properly read the OPEN or CLOSED status of the pressure switch contacts or if the CCU detects during the wash cycle that the pressure switch contact for the wash level L1 11 14 and the pressure switch contact for level empty drum L0 11 12 are CLOSED or OPEN simultanously for 10 sec this failure will be displayed Potential Causes Check the wiring connections...

Page 39: ...SERVICE Whirlpool EMEA Customer Services 8530 963 38010 10 02 10 page 39 of 41 Whirlpool EMEA www scc service com ...

Page 40: ...ensible failure detection in drive system for safety reasons REMEDIAL ACTION Please check the following points Load Was there bulky load in the drum or was the machine overloaded Drive system Please check the tacho generator resistance and cable Please guarantee a proper and tight seat of the belt on drive shaft and pulley Please check the electrical connections between controls and motor Whirlpoo...

Page 41: ...MEDIAL ACTION We have some claims about spare part bearing kits that doesn t fit in the tub Reason is a material change in production that causes slightly different measures In Alliance LR machines the new bearing kit is used since week 49 2007 In case of exchanging the bearing kits it s important to take care about the correct bearing kit according to Service Info Whirlpool EMEA www scc service c...

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