Whip Mix P.D.Q. Operator'S Manual Download Page 20

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SPARE PARTS LIST

PARTS FOR PDQ-D Medium

Description

Part No.

115V

230V

Power Cord Kit-Japan & U .S .

26202

N/A

Power Cord Kit-Europe

N/A

23203

Power Cord Kit-UK

N/A

23202

Power Cord Kit-Italy

N/A

23205

NEW-Main PC Board

15298

15299

Heater Jumper

33130

Ceramic Front Section

15292

Door Assembly

15284

Door Insulation

15722

NEW-Heating Plate Assembly Side (Set of 2)

33915

33916

Ceramic Terminal Block w/Terminals

33935

Door Handle Kit

15279

NEW-Thermocouple Assembly Kit

15295

NEW-Solid State Relay (SSR) 25 amp

96225

Tray for Heating Chamber

33256

Power Switch

15684

Calibration Table Kit 1500°F (816°C)

15291

NEW-Door Switch Kit

15294

Vent Tube

15729

Ceramic Insulating Bushings (Pkg . of 4)

33958

NEW-Rubber Feet (Set of 4)

96011

Door Spring Hook Assembly Kit

33997

Door Hinges (Set of 2)

33998

Circuit Breaker

117046

117047

Heater wire assembly

15312

Summary of Contents for P.D.Q.

Page 1: ...115 and 230 volt Models P D Q Automatic Burnout Furnaces OPERATOR S MANUAL...

Page 2: ...Operation 9 Program and Operate 9 Review a Program 9 Edit While a Program is Running 9 Sample Programs 10 Error Codes 11 Service 12 Field Service 14 Replacement of Heating Plates 14 Replacement of Ma...

Page 3: ...his manual may result in premature failure of the unit WARNING To prevent fire or electrical shock do not expose this appliance to rain or moisture ATTENTION USERS SAFETY INSTRUCTIONS This Whip Mix eq...

Page 4: ...ty at 40 C Mains supply voltage fluctuations not to exceed 10 of the nominal voltage Pollution Degree 2 Installation Category II Protection Degree IP20 protected against objects greater than 12 5mm no...

Page 5: ...e temperature scale 6 MIN Identifies the heat rate 7 HH MM Indicates time When flashing it indicates that a power failure has occurred 8 Main Display A The 4 digit display indicates the chamber temper...

Page 6: ...ME READY ENTER REVIEW START STOP F C MIN HH MM PDQ DIGITAL 6 Figure 1 PDQ DIGITAL IDENTIFICATION 10 7 8 6 5 9 2 4 1 Front Panel Heating Chamber Vent Tube KEY PARTS IDENTIFICATION AND EXPLANATION 3 Kee...

Page 7: ...receptacles that are available in a specific country 2 Circuit Breaker Protects circuitry from electrical overload Black button will pop out if overload is present To reset wait one minute and push b...

Page 8: ...ars on the Main Display and the C or F light goes on 2 Press at the same time The degree light switches to the opposite temperature scale UNPACK AND SET UP INSTALLATION 8 When a program is completed 2...

Page 9: ...h on 2 Press ENTER REVIEW HEAT RATE light turns on If 7 seconds has elapsed and the furnace temperature appears on the Main Display press ENTER REVIEW When the HEAT RATE light is on the programmed hea...

Page 10: ...10 OPERATION SAMPLE PROGRAM HEAT RATE TEMP HOLD TIME 10 F 6 C 1600 F 871 C 1 00 To start immediately press START STOP...

Page 11: ...rmocouple is open or the connecting wire s are broken or disconnected from the terminal board Er 1 REVERSED THERMOCOUPLE OR NO HEAT Occurs if the thermocouple extension wires have been connected backw...

Page 12: ...e in the future use the following calibration procedure Temperature Calibration with Calibration Tablets Figure 3 1 Place a short metal casting ring towards the front center of the chamber 2 Place a c...

Page 13: ...ION AND SPRINGS 1 Open locate and remove the two screws on the door closest to the door hinges which hold the retainer strip in place Remove the retainer strip 2 Remove the one piece door insulation b...

Page 14: ...hem out the front of the insulation The Large models have back plates and side plates while the Medium model has only side plates Place the new plates in the chamber if back plates are being replaced...

Page 15: ...Rear Insulating Panel Rear Insulating Panel Thermocouple Thermocouple Ceramic Insulating Bushing Ceramic Insulating Bushing Heating Plate Wire Heating Plate Wire Power Terminal Power Terminal Heater P...

Page 16: ...PULL ON THE WIRES 4 Remove the nuts and lock washers that hold the Main PC Board to the front panel and lift straight away from the front panel to remove board 5 Align the holes in the new board with...

Page 17: ...17 Figure 5 PDQ D WIRING DIAGRAM...

Page 18: ...isconnect thermocouple from the main board Note Thermocouple should be wired as shown above Heater wire must rest over ceramic sheath not to come in contact with bare wire or fiber sleeve Front View L...

Page 19: ...ach of the four wires by pulling straight up on the connecter DO NOT PULL ON THE WIRES 3 Remove the two nuts and screws that hold SSR in place Lift SSR off the chassis Figure 5 Page 17 4 Put the new S...

Page 20: ...de Set of 2 33915 33916 Ceramic Terminal Block w Terminals 33935 33935 Door Handle Kit 15279 15279 NEW Thermocouple Assembly Kit 15295 15295 NEW Solid State Relay SSR 25 amp 96225 96225 Tray for Heati...

Page 21: ...d Set of 2 15296 27956 Ceramic Terminal Block w Terminals 33936 33936 Floor Plate w Filler Strip Insulation Kit 33981 33981 Door Handle Kit 15282 15282 NEW Thermocouple Assembly Kit 15295 15295 NEW So...

Page 22: ...NOTES 22...

Page 23: ...NOTES 23...

Page 24: ...IPL00089 05 16 PDQ D is a trademark of Whip Mix 2016 Whip Mix 361 Farmington Ave P O Box 17183 Louisville KY 40217 United States 1 800 626 5651 1 502 637 1451 www whipmix com...

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