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1.  Remove the front panel (Figure 5).

2.  Note and record the color and location of each wire on the thermocouple terminals located on the Main

 

PC Board. Remove both wires.

3.  Remove the calibration jack connector (J1) from the Main PC Board by pulling straight up.

4.  Remove five electrical connectors (BLACK, ORANGE, YELLOW, WHITE, GREEN) from the Main PC Board by

 

pulling straight up on the connector. DO NOT PULL ON THE WIRES.

5.  Remove the nuts and lockwashers that hold the Main PC Board to the front panel and lift straight up to

 

remove board.

 

6.  Align the holes in the new board with the standoffs on the front panel, reinstall the fasteners and screws.

7.  Reconnect the electrical connectors as follows:

 

Black wire to terminal marked “H.”  – E5.

 

Orange wire to terminal marked “GATE.”  – E4.

 

Yellow wire to terminal marked “LOAD.”  – E3.

 

White wire to terminal marked “N.”  – E2.

 

Green wire to ground terminal.  – E1.

8.  Reconnect calibration jack connector. The green wire on the connector is closest to the bottom edge of the

 

front panel. 

9.  Reconnect the two thermocouple wires to the thermocouple terminals observing the color coding noted in  

 

Step 2. If thermocouple wires are reversed, 5 minutes after heating program is started, "Er 5" will appear

   on the Main Display.

10. Replace the front panel.

FIELD SERVICE

REPLACEMENT OF THE MAIN PC BOARD

REPLACEMENT PART NUMBERS

23

 

115V 220/230V

M–30 

15500–041 15500–053

L–30 

15500–541 15500–553

Figure 5A

OTHER COMPONENTS

24

Figure 5

INFINITY WITH FRONT PANEL / MAIN PC BOARD REMOVED

Summary of Contents for Infinity

Page 1: ...Infinity Burnout Furnaces TM OPERATOR S MANUAL IJ15813 02 11 1 800 626 5651 1 502 637 1451 www whipmix com Infinity is a trademark of Whip Mix 2011 Whip Mix ...

Page 2: ...e provided that our inspection shall indicate it to have been defective Dealer labor shipping and handling charges are not overed by this war ranty This warranty does not apply to damage due to shipping misuse careless handling or repairs by other than autho rized service personnel Whip Mix is not liable for indirect or consequential damage or loss of any nature in con nection with this equipment ...

Page 3: ...e provided that our inspection shall indicate it to have been defective Dealer labor shipping and handling charges are not overed by this war ranty This warranty does not apply to damage due to shipping misuse careless handling or repairs by other than autho rized service personnel Whip Mix is not liable for indirect or consequential damage or loss of any nature in con nection with this equipment ...

Page 4: ...ce load and electrical voltage 3 DISPLAY DESCRIPTION 1 Night Time Press to start a delayed program The number entered is the time DELAY START required for the program to be COMPLETED AND READY TO CAST When a program is running press to display the time remaining to complete the program 2 Start Stop Press to start or stop a program 3 Press to increase a number The longer the button is pressed the f...

Page 5: ...ce load and electrical voltage 3 DISPLAY DESCRIPTION 1 Night Time Press to start a delayed program The number entered is the time DELAY START required for the program to be COMPLETED AND READY TO CAST When a program is running press to display the time remaining to complete the program 2 Start Stop Press to start or stop a program 3 Press to increase a number The longer the button is pressed the f...

Page 6: ...naces the AC power cord is permanently connected to the unit B On 220 230V furnaces the AC power cord is detachable and connects to a standard IEC receptacle C AC power cords are provided to correspond to receptacles that are available in a specific country 2 Circuit Breaker Protects circuitry from electrical overload Black button will pop out if overload is present To reset wait one minute and pu...

Page 7: ...naces the AC power cord is permanently connected to the unit B On 220 230V furnaces the AC power cord is detachable and connects to a standard IEC receptacle C AC power cords are provided to correspond to receptacles that are available in a specific country 2 Circuit Breaker Protects circuitry from electrical overload Black button will pop out if overload is present To reset wait one minute and pu...

Page 8: ...LOCK VENT HOLE ON TOP OF THE FURNACE Hot gases are vented through this hole TO SET TEMPERATURE SCALE Figure 1 115V furnaces are pre set in degrees Fahrenheit 220 230V furnaces are pre set in degrees Celsius 1 Turn the power switch on If the furnace is already on be sure it is in the idle mode no program is running The chamber temperature appears on the Main Display and the C or F light goes on 2 P...

Page 9: ...LOCK VENT HOLE ON TOP OF THE FURNACE Hot gases are vented through this hole TO SET TEMPERATURE SCALE Figure 1 115V furnaces are pre set in degrees Fahrenheit 220 230V furnaces are pre set in degrees Celsius 1 Turn the power switch on If the furnace is already on be sure it is in the idle mode no program is running The chamber temperature appears on the Main Display and the C or F light goes on 2 P...

Page 10: ...time remaining for completion of the program will appear on the Main Display for 5 seconds operation program and operate TWO stage program Figure 1 10 1 Follow One Stage Program Steps 1 6 2 Press ENTER REVIEW STAGE 1 light turns off STAGE 2 and HEAT RATE lights turn on Main Display shows four heat rate choices Choose one A Select heat rate between 1 F 30 F min 1 C 17 C min using B Select FULL to p...

Page 11: ...time remaining for completion of the program will appear on the Main Display for 5 seconds operation program and operate TWO stage program Figure 1 10 1 Follow One Stage Program Steps 1 6 2 Press ENTER REVIEW STAGE 1 light turns off STAGE 2 and HEAT RATE lights turn on Main Display shows four heat rate choices Choose one A Select heat rate between 1 F 30 F min 1 C 17 C min using B Select FULL to p...

Page 12: ...cast at the pre set time see One Stage Program Step 3 press NIGHT TIME DELAY START NOTE If NIGHT TIME DELAY START is pressed while a program is running the time remaining for completion of the program will appear on the Main Display for 5 seconds operation program and operate four stage program Figure 1 12 1 Follow Three Stage Program Steps 1 4 2 Press ENTER REVIEW STAGE 3 light turns off STAGE 4 ...

Page 13: ...cast at the pre set time see One Stage Program Step 3 press NIGHT TIME DELAY START NOTE If NIGHT TIME DELAY START is pressed while a program is running the time remaining for completion of the program will appear on the Main Display for 5 seconds operation program and operate four stage program Figure 1 12 1 Follow Three Stage Program Steps 1 4 2 Press ENTER REVIEW STAGE 3 light turns off STAGE 4 ...

Page 14: ...EW is pressed again STAGE 2 light turns on Review STAGE 2 following the same procedure as above Continue pressing ENTER REVIEW to review all of the individual parameters in STAGE 2 3 or 4 NOTE NIGHT TIME DELAY START appears only at the very beginning of STAGE 1 OPERATION edit while a program is running figure 1 14 1 To identify which program is running press PROGRAM NUMBER NOTE The program number ...

Page 15: ...EW is pressed again STAGE 2 light turns on Review STAGE 2 following the same procedure as above Continue pressing ENTER REVIEW to review all of the individual parameters in STAGE 2 3 or 4 NOTE NIGHT TIME DELAY START appears only at the very beginning of STAGE 1 OPERATION edit while a program is running figure 1 14 1 To identify which program is running press PROGRAM NUMBER NOTE The program number ...

Page 16: ... the HEAT RATE in STAGE 3 To start immediately press START STOP Follow the same programming procedures if a three or four stage program is desired 15 To start immediately press START STOP Follow the same programming procedures if a three or four stage program is desired Press NIGHT TIME DELAY START to start an overnight burnout See SAMPLE ON STAGE PROGRAM to program NIGHT TIME DELAY START time NOT...

Page 17: ... the HEAT RATE in STAGE 3 To start immediately press START STOP Follow the same programming procedures if a three or four stage program is desired 15 To start immediately press START STOP Follow the same programming procedures if a three or four stage program is desired Press NIGHT TIME DELAY START to start an overnight burnout See SAMPLE ON STAGE PROGRAM to program NIGHT TIME DELAY START time NOT...

Page 18: ...the printed circuit board The error will be detected 5 minutes after heating program started This error will also occur if the program is started and the chamber door is kept open for 5 minutes or the triac is defective the heater plates are defective or there is a problem with the main PC board Er 5 17 ERROR CODES error code DESCRIPTION PROBABLE CAUSE SHORTED THERMOCOUPLE OR DEFECTIVE HEATER PLAT...

Page 19: ...the printed circuit board The error will be detected 5 minutes after heating program started This error will also occur if the program is started and the chamber door is kept open for 5 minutes or the triac is defective the heater plates are defective or there is a problem with the main PC board Er 5 17 ERROR CODES error code DESCRIPTION PROBABLE CAUSE SHORTED THERMOCOUPLE OR DEFECTIVE HEATER PLAT...

Page 20: ...5 F 14 C interval opening the furnace door just enough to determine at a quick glance if the tablet has begun to liquify at the edges SERVICE 20 1 If a power failure occurs the Infinity memorizes the conditions prior to the loss of power When the power returns the Infinity returns to the proper point in the program 2 When power is returned the HR MIN light flashes indicating that a power failure h...

Page 21: ...5 F 14 C interval opening the furnace door just enough to determine at a quick glance if the tablet has begun to liquify at the edges SERVICE 20 1 If a power failure occurs the Infinity memorizes the conditions prior to the loss of power When the power returns the Infinity returns to the proper point in the program 2 When power is returned the HR MIN light flashes indicating that a power failure h...

Page 22: ... as a spacer between the bottom ends of the heating plates Replace if required 7 To install the new heating plates reverse the procedure Push the ceramic heating plates back into place on the rear insulating panel When reconnecting the heating plate wires at the rear of the furnace be sure to replace all hardware in its original position Figure 4 Tighten all connections Replacement Part Floor Plat...

Page 23: ... as a spacer between the bottom ends of the heating plates Replace if required 7 To install the new heating plates reverse the procedure Push the ceramic heating plates back into place on the rear insulating panel When reconnecting the heating plate wires at the rear of the furnace be sure to replace all hardware in its original position Figure 4 Tighten all connections Replacement Part Floor Plat...

Page 24: ...ews 7 Reconnect the electrical connectors as follows Black wire to terminal marked H E5 Orange wire to terminal marked GATE E4 Yellow wire to terminal marked LOAD E3 White wire to terminal marked N E2 Green wire to ground terminal E1 8 Reconnect calibration jack connector The green wire on the connector is closest to the bottom edge of the front panel 9 Reconnect the two thermocouple wires to the ...

Page 25: ...ews 7 Reconnect the electrical connectors as follows Black wire to terminal marked H E5 Orange wire to terminal marked GATE E4 Yellow wire to terminal marked LOAD E3 White wire to terminal marked N E2 Green wire to ground terminal E1 8 Reconnect calibration jack connector The green wire on the connector is closest to the bottom edge of the front panel 9 Reconnect the two thermocouple wires to the ...

Page 26: ...ting plate wire that was removed in Step 3 Check that there is a ceramic insulating sleeve covering the thermocouple wires where they cross the heating plate wire Replace the clamp that holds the thermocouple wires to the ceramic terminal block Replace the insulating filler that covers the holes in the bottom of the upper section 11 Connect the thermocouple wires to the thermocouple terminals on t...

Page 27: ...ting plate wire that was removed in Step 3 Check that there is a ceramic insulating sleeve covering the thermocouple wires where they cross the heating plate wire Replace the clamp that holds the thermocouple wires to the ceramic terminal block Replace the insulating filler that covers the holes in the bottom of the upper section 11 Connect the thermocouple wires to the thermocouple terminals on t...

Page 28: ... Circuit Breaker 117046 117047 Heater Power Leads Set of 2 33975 33975 Hinges Set of 2 33998 33998 PARTS FOR INFINITY M 30 28 SPARE PARTS LIST DESCRIPTION 115V 220 230V Power Cord Kit Japan U S 15289 N A Power Cord Kit Australia N A 23206 Power Cord Kit England N A 23202 Power Cord Kit Europe N A 23203 Power Cord Kit Italy N A 23205 Main PC Board 15500 541 15500 553 Heater Jumper 33130 N A Ceramic...

Page 29: ... Circuit Breaker 117046 117047 Heater Power Leads Set of 2 33975 33975 Hinges Set of 2 33998 33998 PARTS FOR INFINITY M 30 28 SPARE PARTS LIST DESCRIPTION 115V 220 230V Power Cord Kit Japan U S 15289 N A Power Cord Kit Australia N A 23206 Power Cord Kit England N A 23202 Power Cord Kit Europe N A 23203 Power Cord Kit Italy N A 23205 Main PC Board 15500 541 15500 553 Heater Jumper 33130 N A Ceramic...

Page 30: ...ATE TIME Program Metal s STAGE 1 STAGE 2 STAGE 3 STAGE 4 HEAT TEMP HOLD RATE TIME Program Metal s 29 PROGRAM CARD FORMS STAGE 1 STAGE 2 STAGE 3 STAGE 4 HEAT TEMP HOLD RATE TIME Program Metal s STAGE 1 STAGE 2 STAGE 3 STAGE 4 HEAT TEMP HOLD RATE TIME Program Metal s STAGE 1 STAGE 2 STAGE 3 STAGE 4 HEAT TEMP HOLD RATE TIME Program Metal s STAGE 1 STAGE 2 STAGE 3 STAGE 4 HEAT TEMP HOLD RATE TIME Prog...

Page 31: ...ATE TIME Program Metal s STAGE 1 STAGE 2 STAGE 3 STAGE 4 HEAT TEMP HOLD RATE TIME Program Metal s 29 PROGRAM CARD FORMS STAGE 1 STAGE 2 STAGE 3 STAGE 4 HEAT TEMP HOLD RATE TIME Program Metal s STAGE 1 STAGE 2 STAGE 3 STAGE 4 HEAT TEMP HOLD RATE TIME Program Metal s STAGE 1 STAGE 2 STAGE 3 STAGE 4 HEAT TEMP HOLD RATE TIME Program Metal s STAGE 1 STAGE 2 STAGE 3 STAGE 4 HEAT TEMP HOLD RATE TIME Prog...

Page 32: ...Infinity Burnout Furnaces TM OPERATOR S MANUAL IJ15813 02 11 1 800 626 5651 1 502 637 1451 www whipmix com Infinity is a trademark of Whip Mix 2011 Whip Mix ...

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