WHEELCARE SUPERLIGHT User Manual Download Page 51

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(Cont.)

Maximum allowed side angle

13 %

7.4 deg.

WHEELS & MARKINGS ON TIRES:

Front - Solid,

250 mm x 50 mm

Rear - Solid,

250mm x 50mm, MAX. , quick release

GENERAL:

Drive Front

wheel

Motor/Gear Direct

drive

Batteries

2 x 18 Ah, 12V

Controls

As per ISO 7176.

Braking Automatic

/Electromagnetic

B Manual Release

EMI immunity level

20 V/m

CHARGER:

Output

1.5 Amperes, 24 Volts

Input

85 V to 250 V AC

Fuse

As marked on charger label

Charging time for empty batteries

10-12 hours

OPTIONS:

•

Front

Basket

•

Charging

Adapter

•

Left seat

•

Charger form cigarette lighter socket of car

* All specifications are subject to change without notice

Summary of Contents for SUPERLIGHT

Page 1: ...SUPERLIGHT Scooter User s Manual WHEELCARE Inc 12691 Monarch Street Garden Grove California 92841 Tel 800 448 5999 714 230 6132 Fax 714 230 6154 ...

Page 2: ...cause powered vehicles to behave erratically which could be dangerous to the user For your safety and protection it is IMPERATIVE that you take time to read Chapter 11 EMI WARNING before operating SUPERLIGHT or any other powered vehicle If further clarification is required please contact your dealer or any of our service centers see the back cover of this User s Manual The SUPERLIGHT passed the EM...

Page 3: ...R 2 ASSEMBLY 3 CHAPTER 3 OPERATING INSTRUCTIONS 17 CHAPTER 4 DISASSEMBLY 25 CHAPTER 5 THE CHARGER 33 CHAPTER 6 STORING IN CAR 37 CHAPTER 7 TROUBLESHOOTING 39 CHAPTER 8 SAFETY INSTRUCTIONS 42 CHAPTER 9 SERVICE 44 CHAPTER 10 SPECIFICATIONS 47 CHAPTER 11 EMI WARNING 49 ...

Page 4: ... 1 Unpack as follows See Fig 1 a Place boxes on floor with side up as marked by the arrows on the side of the box b Cut the Plastic Bands c Remove the cardboard Top Cover d Remove all parts from the boxes and lay on the floor e Identifying the SUPERLIGHT Components See Fig 1 1 Batteries Cover 2 Rear Wheels 3 Frame 4 Seat 5 Batteries left right 6 Charger 7 Seat Adapter 8 Tiller 9 Rear Basket ...

Page 5: ...2 Figure 1 ...

Page 6: ...el back on to the end of the axle WARNING After installing the wheel please check carefully that it is properly positioned and secured back in place b To assure that the wheel is secured in its place try to pull it off axle without touching the Pins The wheel should NOT come off If necessary repeat procedure a above ...

Page 7: ...4 Figure 2 ...

Page 8: ...iller should be vertical and slightly inclined backward as shown in Fig 3 b With your right hand lift the Housing at the front end of the Frame and place it above the black Tapered Pin mounted on the Tiller c Let the Housing slide down onto the black Tapered Pin until you hear a click at this time the Retaining Spring should engage the Groove on the Tapered Pin thus locking both sections to each o...

Page 9: ...6 Figure 3 ...

Page 10: ...7 2 2 Joining Tiller to Frame Cont d Connect the Electric Plug to the Socket in the Tiller See Fig 4 Figure 4 ...

Page 11: ... Installation of Batteries See Fig 5 Note Installation of L H Battery is identical to R H Battery L H Battery is shown a Place battery in its location on the frame b Connect Battery Plugs to battery Figure 5 ...

Page 12: ...9 2 4 Installation of Batteries Cover See Fig 6 a Place Batteries Cover over the Batteries b Push back Plastic Clip to secure the Batteries Cover in its location ...

Page 13: ...10 Figure 6 ...

Page 14: ...ench 3 Install and tighten the securing nut very well using the attached wrench 4 Install the Seat into the Seat Bushing while the Seat is 45 degree to the side of the frame 5 Press the Seat Turning Lever to place the Seat forward position b Adjusting the height of the Seat Remove nut bolt and washer Change the Seat Adapter height install bolt and washer and tighten strongly tightened and tighten ...

Page 15: ...12 Figure 7 ...

Page 16: ...13 2 6 Rear Basket Installation a Install the Rear Basket by placing it on Support Rod welded to the rear frame See Fig 8 Figure 8 ...

Page 17: ...ecured b All electrical plugs are properly fastened c The operating levers return automatically to center position when they are squeezed and released It is recommended to charge the batteries overnight before operating the SUPERLIGHT for the first time See Chapter 5 for charging instructions ...

Page 18: ...ee to the side of the frame c Sit down and turn swivel back towards the front of the vehicle while the lever is still pulled up d Use the Seat Slider Lever to adjust the Seat forward Backward See Fig 9 e Fold the Seat Armrest as desired while getting in or out of the vehicle Note For your safety always keep the armrest closed Forward Down while seated ...

Page 19: ...16 Figure 9 ...

Page 20: ...ive reverse by gently squeezing the Left Hand Operating Lever The speed of the SUPERLIGHT is proportional to the deflection of the Levers the more you squeeze the faster you go either direction 3 3 TO STOP Release the Lever it returns automatically to its center neutral position and the SUPERLIGHT stops Note For your safety and comfort the following features are part of the normal operating sequen...

Page 21: ...18 Figure 10 ...

Page 22: ...tor is in Low Speed Mode Green light of switch is OFF See Fig 11 Notes 1 There is available a model of SUPERLIGHT in which the maximum speed is 6 0 km h and the low speed is 3 0 km h 2 The manufacturer to client s requirement can limit the speeds Contact your dealer or our service center WARNING 1 Until you get used to the SUPERLIGHT and its operational features Speed Selector switch should be set...

Page 23: ...20 Figure 11 ...

Page 24: ...100 capacity Thus 3 Illuminated leds means 50 75 capacity Thus 2 Illuminated leds means 25 50 capacity Thus 1 Illuminated leds means 0 25 capacity Notes 1 The Battery Capacity Indicator reset itself to full 4 leds only after full recharge 2 In case that Charging Adapter is used to charge the Batteries out of the SUPERLIGHT the Battery Capacity Indicator of the vehicle will not reset automatically ...

Page 25: ...22 Figure 12 Charging fuse ...

Page 26: ...manually by turning the Motor Cap Knob in clockwise See Fig 13 and pushing the SUPERLIGHT by hand The SUPERLIGHT will not operate and the buzzer will beep until the Motor Cap Knob is turned back to its original position The buzzer will operate only when the key switch is in ON position ...

Page 27: ...24 Figure 13 ...

Page 28: ... the Electric Plug from its socket in the Tiller by squeezing the Snap Button located on the plug and pull b Support the Tiller with your left hand holding the Upper Left Rail c Push the Retaining Spring with the thumb of the right hand until it is freed from the Groove on the black Tapered Pin d Carefully lift the Frame off the Tapered Pin and lay both sections on the floor ...

Page 29: ...26 Figure 14 ...

Page 30: ...ig 15 a Remove the Seat from the Seat Adapter by lifting the Seat straight up while turning Release Lever is pulled only when the Seat is 45ºback direction to the left b Remove the Rear Basket by lifting it up from its Support Rod ...

Page 31: ...28 Figure 15 ...

Page 32: ... from your SUPERLIGHT as follows a Remove Seat and Rear Basket see instructions in paragraph 4 2 above b Open Batteries Cover See Fig 16 1 Pull back Plastic Clip 2 Tilt and lift up Cover as shown Figure 16 c Disconnect cables from batteries unplug Battery Plugs ...

Page 33: ...THE HANDLE AND LIFTING THE BATTERY See Fig 17 WARNING Failure to follow above instructions could cause pinching of your hand or fingers if battery slides down and causes hand to come in contact with other parts Figure 17 Main Fuse On battery ...

Page 34: ... to allow the wheel s to clear the ground by approximately 3 4 cm 1 2 1 6 inch REMOVAL a Squeeze the center Pin in the Hub Cap and pull the wheel off the axle INSTALLATION b Squeeze the center Pin in the Hub Cap Push the wheel back on to the end of the axle WARNING After installing the wheel please check carefully that it is properly positioned and secured back in place c To assure that the wheel ...

Page 35: ...32 Figure 18 ...

Page 36: ...y before using the charger Note There is no ON OFF power switch to the charger 5 1 Charging Batteries See Fig 19 a Insert the Charging Plug into the Charging Socket in the right hand side of the Tiller of the SUPERLIGHT b Plug the power cord of the Charger into a wall outlet c The Charger Lamp will show as follows Red Charger Cord is plugged into the wall outlet Yellow Charging Green Battery are f...

Page 37: ...34 Figure 19 ...

Page 38: ... of time we recommend charging it for two days and then disconnecting the batteries f If you have not used your SUPERLIGHT for an extended period of time charge the batteries for at least 12 hours before driving Notes There is NO need to disconnect the Charging Plug promptly after the charging is complete HOWEVER do not leave the Charger connected to the batteries for more than two weeks As long a...

Page 39: ...batteries a Connect the two Electrical Plugs of the Charging Adapter to the two batteries b Connect the Charging Plug of the Charger to the Charging Socket in the Charging Adapter c Connect the Charger to a wall outlet The charging process described in paragraph 5 1 Note See relevant battery capacity indicator instructions paragraph 3 8 when using charging adapter In case that Charging Adapter is ...

Page 40: ...HT in a car AFTER disassembling the Seat Basket and Batteries If necessary take off also the Rear Wheel s refer to Chapter 4 for instructions WARNING The Frame as described in paragraph 6 3 weights only 10 6 Kg 23 3 lb However user should be aware of his capabilities and should refrain from attempting to lift this load if it exceeds whatever he is allowed to lift 6 4 With the help of another perso...

Page 41: ...38 Figure 20 ...

Page 42: ...ice Center Reset the fuses See figure 17 Maximum 2 times turn off on the key Call dealer or Service Center 2 Battery capacity Indicator show low capacity Batteries need recharging Recharge Batteries 3 When squeezing Operating Lever a click is not heard The Electro Magnetic Brake is out of order DO NOT DRIVE SUPERLIGHT Call dealer or Service Center 4 When squeezing Operating Lever either left or ri...

Page 43: ...r Batteries not charged or Batteries need replacement Charge Batteries if problem not resolved Replace Batteries Call dealer or Service Center 6 Buzzer beeps and vehicle does not move when squeezing operating lever Manual release knob at top of motor cover is turned Turn back the motor knob Call dealer or Service Center ...

Page 44: ...g fuse popped out Pull plug and insert again Reset the charging fuse on tiller see fig 12 If problem recurs call Service Center 3 Green light does not turn ON after more then 20 hours Batteries not fully charged yet Old batteries Charger needs repair Continue charging overnight If problem persists call Service Center Call Service Center 4 The Battery Indicator does not reset into full battery char...

Page 45: ...es before driving it Drive very slowly until you get used to the SUPERLIGHT to its different functions and safety features to its braking capabilities and limitations 8 2 Due to the low ground clearance It is strictly forbidden to climb up or down any obstacle exceeding 6 cm 2 3 8 3 Watch carefully for pedestrians and drive your SUPERLIGHT accordingly In crowded area always drive with Speed Select...

Page 46: ... reversing squeeze the Forward Lever This may cause abrupt and excessive deceleration which in turn may cause injury to user and damage to the SUPERLIGHT WARNING Persons with impaired capacity and or untrained persons should not operate the SUPERLIGHT under any conditions Special care must be exercised to prevent children from operating the SUPERLIGHT 8 10 Emergency Moving In case of emergency cas...

Page 47: ...ur SUPERLIGHT If this is not possible please contact one of our Service Centers and we will either assist you over the telephone or provide you with the name and address of the nearest authorized service where you can receive immediate assistance The SUPERLIGHT needs little periodical service but when it does it should be carefully performed at specified times to avoid risk of failure and to insur...

Page 48: ...ose technical operations for the vehicle should be done only by a trained and authorized technician 9 1 Tires and air pressure inspection As standard the SUPERLIGHT is supplied with PU Polyurethane tires which does not need any service In case of using air tires a Normal air pressure in the SUPERLIGHT tires is essential for retaining the vehicle s travel ability and stabilization b The tires shoul...

Page 49: ... psi 2 4 bars e Air pressure may be replenished or inspected in gas stations or by a foot hand pump equipped with pressure gage 9 2 Cleaning NOTE The SUPERLIGHT should be cleaned with water and soap only Do not clean the vehicle with a water jet stream a Clean the external assemblies only b Upon completion of the cleaning wait for parts to dry ...

Page 50: ... OPERATIONAL CHARACTERISTICS Metric U S Speed Speed Selector switch Forward HIGH up to 7 5 km h 4 7 mph Forward LOW up to 4 5 km h 2 8 mph Reverse up to 4 5 km h 2 8 mph Maximum allowed load 110 kg 240 lbs Maximum rear basket load 10 kg 22 lbs Maximum traveling distance with fully charged batteries user weight 75 kg level surface high speed 20 km 12 5 miles Maximum downhill slope allowed 13 7 4 de...

Page 51: ...x 18 Ah 12V Controls As per ISO 7176 Braking Automatic Electromagnetic Braking Manual Release EMI immunity level 20 V m CHARGER Output 1 5 Amperes 24 Volts Input 85 V to 250 V AC Fuse As marked on charger label Charging time for empty batteries 10 12 hours OPTIONS Front Basket Charging Adapter Left seat Charger form cigarette lighter socket of car All specifications are subject to change without n...

Page 52: ... the protection At this time current technology is capable of achieving at least 20 V m immunity level which would provide useful protection from the more common sources of radiated EMI This SUPERLIGHT as shipped with no further modification has an immunity level of 20 V m There are a number of sources of relatively intense electromagnetic fields in everyday environment Some of this sources are ob...

Page 53: ...as one moves closer to the transmitting antenna the EM filed from hand held radio wave sources transceivers are of special concern It is possible to unintentionally bring high levels of EM energy close to the powered vehicle s control system while using these devices This can affect powered vehicle movement and braking Therefore the warnings listed below are recommended to prevent possible interfe...

Page 54: ...ts or modifying the powered vehicle may make it more susceptible to EMI Note there is no easy way to evaluate their effect on the overall immunity level of the powered vehicle and 5 Report to us all incidents of unintended movement or brake release and note whether there is a source of EMI nearby Important information 1 20 volts per meter V m is a generally achievable and useful immunity level aga...

Page 55: ...5148 ISRAEL TEL 972 4 6754814 FAX 972 4 6751456 e mail mainbox afiscooters com websites www afiscooters com EDITION 03 MODEL SL 2 DATE February 6 2001 Cat No PR00070 Q SUPERLIGHT SL 2 word files manual user sl 2 PR00070c user manual wheelcare DOC ...

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