Whalen Shelby WSF36SY23C Assembly Instructions Manual Download Page 3

IMPORTANT 

 

Before  you  begin:

  Open,  identify  and  count  all  parts  prior  to  assembly.  Lay  out  parts  on  a  flat  and  non-

abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manual. 
 

NOTE:

 IT IS VERY IMPORTANT TO USE GLUE WITH THE DOWELS. EXCESS GLUE CAN BE 

WIPED OFF WITH A DAMP CLOTH. 
 
Insert Dowel at least half way by tapping lightly with a rubber mallet (not included), IF NECESSARY. 

 
 
 
 
 
 
 
 
 
 
 
 

 

 

CAM LOCK SYSTEM OPERATION 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 

HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS 

 

1.

 

Screw the Cam Bolt into the pre-drilled small holes on the panel. Connect both panels together; making sure 
the Cam Bolt goes into the pre-drilled hole at the end of the panel with the Cam Lock. 

 

2.

 

Insert the Cam Lock into the pre-drilled large hole in the panel. Make sure the arrow on the Cam Lock is 
pointed towards the Cam Bolt. 

 

3.

 

Once  the  Cam  Bolt  is  connected  inside  the  Cam  Lock,  take  a  Phillips  screwdriver  (not  included)  and 
tighten the Cam Lock clockwise. 

 

4.

 

Plug the Cam Lock Cover into the cross slot of the Cam Locks to conceal the cam. 

 

You are now ready to assemble the KD unit. 

 

Summary of Contents for Shelby WSF36SY23C

Page 1: ...ng assembly or if parts are missing DO NOT return this item to the store where it was purchased Please call our toll free customer service number and have your instructions and parts list ready to pro...

Page 2: ...Manufacturing CATALOG Shelby 36in Fireplace MODEL WSF36SY23C WSF36SY23M MADE IN CHINA MAXIMUM RECOMME NDE D WE IGHT LOADS Place TV behind the stopper Fits up to most 116 8 cm 46 in flat panel TVs Maxi...

Page 3: ...ON HOW THE KNOCK DOWN KD ASSEMBLY SYSTEM WORKS 1 Screw the Cam Bolt into the pre drilled small holes on the panel Connect both panels together making sure the Cam Bolt goes into the pre drilled hole a...

Page 4: ...anel Qty 1 C Right Side Panel Qty 1 D Fixed Shelf Qty 1 E Bottom Panel Qty 1 F Middle Crossbar Assembly Qty 1 G Left Stile Qty 1 H Right Stile Qty 1 I Base Rear Stretcher Qty 1 J Base Front Stretcher...

Page 5: ...apping Screw 5 4 x 50 mm Screw 6 4 x 38 mm Screw Qty 2 Qty 2 Qty 24 1 extra 7 4 x 25 mm Screw 8 3 5 x 12 mm Screw 9 3 5 x 15 mm Washer Head Screw Qty 2 Qty 4 1 extra Qty 12 1 extra 10 Metal Bracket Qt...

Page 6: ...ew the Cam Bolts 2 into the designated small holes on the Top Panel A Fixed Shelf D and Bottom Panel E using a Phillips screwdriver 3 Glue three Wood Dowels 3 into the inner holes on Left Bottom Moldi...

Page 7: ...to the designated small holes on the Side Panels B and C 6 Glue two Wood Dowels 3 into the inner holes of the Middle Crossbar F and attach to the Fixed Shelf D by engaging three Cam Locks 1 Refer to p...

Page 8: ...the Left and Right Stiles G and H to the Fixed Shelf D with two Wood Dowels 3 and two Cam Locks 1 8 Glue four Wood Dowels 3 into the inner holes of Bottom Stretchers I and J and attach them to the Bot...

Page 9: ...two 50 mm Screws 5 10 Glue fourteen Wood Dowels 3 into the inner holes of last assembly at both ends 11 Align the large holes on both Side Panels B and C with the inserted Wood Dowels 3 and press the...

Page 10: ...Instructions 12 Fasten the Base Front Stretcher J to the Side Panels B and C with four 38 mm Screws 6 13 Attach the Base Front Molding K to the Base Front Stretcher J with four Wood Dowels 3 and eight...

Page 11: ...ce with four Cam Locks 1 15 Flip the assembled unit around at its front edges Fasten the Middle Crossbar Assembly F to the Front Stiles G and H by attaching two Metal Plates 10 at the joints using fou...

Page 12: ...les on the back stretcher of Top Panel A Attach the Back Panel N in place using the provided Washer Head Screws 9 18 Stand the unit upright 19 Lift the fireplace insert carefully into the back of the...

Page 13: ...on the console 21 Remove the paper backing from Acrylic Stopper 11 then properly align the Acrylic Stopper into the cut out on the Acrylic Stopper template on the Top Panel A Press down on the Acryli...

Page 14: ...all construction different anchor hardware maybe required Please contact your local hardware store for assistance Young children can be seriously injured by tipping furniture You must install the tipp...

Page 15: ...to repair your furniture Check bolts screws periodically and tighten them if necessary Further Advice about Wood Furniture Care It is best to keep your furniture in a climate controlled environment Ex...

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