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13

1.12a Four stages of controller operation:
1.

Pump start:

The pump controller

measures the volume of water released
into the shower tray. The installer sets this
volume so that there is water in the gulley
before the pump starts thus preventing
any start up sucking noise.

2.

Pumping flow rate:

With the shower

running at a mid flow (8 ltrs/min) setting
the installer adjusts pump speed to match
the flow of water into the tray. This is done
by watching the level of water at the gulley
and adjusting the speed up or down as
required until the water is being pumped
away slightly faster than the flow from the
shower.

3.

The pump speed-narrow setting is used to
set the pump speed at 2 ltr/min
increments above 8 ltrs/min up to the
maximum flow from the shower. This is
necessary as flow characteristics from the
pump change at higher rates.

4.

Pump shut down:

After the pump speed

is set the shower is turned off. When the
water is drained from the tray a gurgling
noise is heard. The electric current loading
on the pump is then stored for subsequent
use in automatically turning off the pump.

How to adjust Settings:
a.

Pressing the Mode button will
switch between the various mode
settings, indicated by small LEDs.

b.

The Up and Down arrows are used
to adjust the value.

c.

Press down the Mode button firmly
until the LED flashes which
indicates that the selected value
has been stored.

1.12b 

Switch power on to the control unit - the
LEDs will blink alternately.  A simple setup
is all that is required for trouble-free
efficient performance of the Dry-Deck 20
system.

See flow chart on page 15

1.13 
1.

Inlet pipe size:

Programme in the size of

pipe work from the gulley to the pump.
Select 22 mm. Ignore the 15 mm setting
as this is not used for this application. With
‘22’ illuminated on LEDs hold the Mode
button down firmly until the LED blinks.

Note: This will also reset all the factory default 
settings including the pump speed.

2.

Pump start up:
Start delay (ltrs)

This selects the initial amount of water in
the tray before pumping starts. This should
come above the level of the gulley.
(Factory default is the minimum setting of
0.4 ltrs). Pressing the up arrow will
increase the amount of water from 0.4 ltrs
to 5 ltrs passing through the shower head
before the pump starts.

Make adjustment to this setting during final
commissioning.

Principles of Operation

Setup

1.15

Summary of Contents for SDP073R

Page 1: ...Dry Deck 20 Installation Instructions Model Number SDP073R Dry Deck 20 Installation guidelines for This booklet should be read before installation...

Page 2: ...eck 20 product Since 1995 Whale have been the leading manufacturer of pump kits for use with shower trays and wet floors These kits have the reputation of working reliably for many years without requi...

Page 3: ...formance after installation please contact your installer Installation User Warning 1 1 Pump Orientation 4 1 2 Rotation of Pump Head 4 1 3 Plumbing Pump Head 4 1 4 Waste Pipe Layout 5 1 5 Pump and Sur...

Page 4: ...eight of 500 mm Fix the pump in position through the feet with the screws and washers provided 1 2 Rotate the pump head if necessary to give a straight run of pipe to the waste Loosen the clamping rin...

Page 5: ...vertical lift on the inlet to the pump and the discharge from the pump is allowed When laying the pipe under the floor use only slow radius bends Use slow radius bends above the floor if possible to...

Page 6: ...d to secure When fitting in solid floors remove enough concrete for the installation of the waste water pipe and gulley Where copper pipe runs under the concrete it must be lined to protect it and pre...

Page 7: ...sistance The discharge from the pump must go into the top of the macerator box and not into lower side entries DO NOT USE the bottom entries It is preferable to have two separate discharge lines to wa...

Page 8: ...this device failure to do so will invalidate warranty 1 8 Location of Control Unit Locate the control unit outside the showering area as per BS7671 2001 in zone 2 or 3 refer to the drawing The control...

Page 9: ...9 Schematic of Dry Deck Components 1 11...

Page 10: ...ior to inserting into spring loaded contacts Push contact arm back with a finger or small screwdriver before inserting wire and then release Check for good connection using gentle tug on wire 1 Connec...

Page 11: ...1 decimal place Flow rates of 10 ltrs min and above will display the rate as the nearest whole number For example 3 4 ltrs min on inlet 1 LED show 3 4 7 5 ltrs min on inlet 2 LED shows 7 5 Then total...

Page 12: ...12 1 13 1 14...

Page 13: ...f the pump How to adjust Settings a Pressing the Mode button will switch between the various mode settings indicated by small LEDs b The Up and Down arrows are used to adjust the value c Press down th...

Page 14: ...ents until a constant level is observed then programme in the setting c This process is repeated in 2 ltr increments The narrow adjustment corrects the flow rate over a band 1 ltr min either side of t...

Page 15: ...speed If over pumping reduce pump speed When the system is slightly over pumping Press and hold the MODE Button firmly until green light flashes The pump will stop temporarily whilst the setting is s...

Page 16: ...The two outlet valves protect the pump against losing prime The aggressive flushing keeps the pump valves clear of debris resulting in a pump which does not require regular maintenance Unlike other pu...

Page 17: ...tive 73 23 EEC amended by 93 68 EEC on the harmonization of the laws of the Member States relating to electrical equipment designed for use within certain voltage limits CE mark affixed 03 06 05 Basis...

Page 18: ...tatus display mode will be exited if the keys are inactive for a period greater than 10 minutes same as configuration mode Status display will be exited if either the mode or decrement key is pressed...

Page 19: ...es Yes No What is the fault Pump does not pump properly Check flow rate of shower The pump is capable of 8 ltrs min on 15mm electric showers only or 12 ltrs min on 22mm mixer showers only If the flow...

Page 20: ...20 Control Unit 755 176 Pump SDS041T...

Page 21: ...21 Surge Damper 755 228 50mm Gulley 755 140...

Page 22: ...22 200 mm 155 mm 22 mm 16 mm 22 mm 13 mm 200 mm 22 mm 16 mm 38 mm 122 mm Vinyl Floor Gulley AK1610 90mm Gulley AK1695 Tiled Floor Gulley AK1615...

Page 23: ...23 Dry Deck Spares Pump Only SDS041T Flow Sensor SDS051T Diaphragm Service Kit SDS061T Pump Head Replacement SDS071T...

Page 24: ...ale Old Belfast Road Bangor BT19 1LT N Ireland Technical Helpline 0845 0694 253 whalepumps com dry deck whalepumps com tel 44 0 28 9127 0531 fax 44 0 28 9146 6421 Ref No 180 116 0607 v1 Contact Detail...

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