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Whale INSTANT MATCH PREMIUM SDP303T, Installation Manuallines

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Whale INSTANT MATCH PREMIUM SDP303T Installation Manuallines Download Page 22

Plumbing Specification

Pump Cover

Transformer 

153mm

135mm

328mm

372mm

156mm

63mm

Maximum pipe length is 2m

from gulley to pump. Pipe from

gulley to pump must be in 22mm.

MIN 1:40 FALL

GULLEY

2M (MAX)

TRAY

22MM DIA PIPE

USE ONLY 22MM 

PIPE ON THE 

PUMP OUTLET

0.2 M (MIN)

0.4 M (MAX)

FORMED
BEND

1M (MAX)

WASTE PIPE

HORIZONTAL TO WASTE PIPE

TO INCREASE PUMP LIFE ENSURE THAT 32mm ( 1 

1/4

")

or 40mm (1 

1/2

") PIPE IS USED WITH A GRAVITY 

FALL WHERE THE PIPE LENGTH IS GREATER THAN 1M.

IF LESS THAN 1M USE 22MM PIPE

WARNING

WARNING

0.5 M 
(MAX)

22

Summary of Contents for INSTANT MATCH PREMIUM SDP303T

Page 1: ...ite www whalepumps com psd Technical Helpline 0845 0694 253 Installation guidelines for Models SDP303T Whale INSTANT MATCH PREMIUM Kit 300 000 WHALE KITS INSTALLED IN THE UK www youtube com WhaleHealthcare Please leave this booklet with the end user after installation and demonstration ...

Page 2: ... For video assistance on how to check the pipework for issues and for a video instructing you how to inspect and change the pump components please visit www whalepumps com psd If your pump doesn t turn on first check the power is on at the fused spur If on please contact an electrician to inspect the power to the pump or contact our Technical Helpline on 0845 0694 253 for further assistance 3 My P...

Page 3: ... Non return valves in the pump head prevent smells from entering the bathroom area from the waste pipe Installation Warnings Before installation please read the instructions All electrical and mechanical components Transformer Pump and Sika flow sensors must be accessible after installation The Instant Match Premium is designed to work on shower bases with a minimum of a 1 40 fall to the gulley Wh...

Page 4: ...Transformer settings 13 Swapping pump transformer on backplate 14 Safety warning 14 Installation testing and repair 15 EU declaration of conformity 16 Statement of limited warranty 16 Specification 17 List of parts included in the kit 18 Spare and accessories 18 Fault diagnosis 20 21 Product dimensions 22 23 umbing of the Waste Pipe Index 4 ...

Page 5: ... min Unit and Flow Sensors MUST BE ACCESSIBLE AFTER INSTALLATION Only slow radius or pre formed bends to be used Inserts MUST NOT be used with plastic pipe For the flexible pipework included with the kit use the push fit fittings supplied Ensure the pipe is pushed fully home into the fittings and secured by fitting the collet clips supplied For the gulley included with the kit use the push fit fit...

Page 6: ...he gulley to be fixed to the floor whilst screed is laid Where a floor former is used these lugs can be easily broken off to enable it to be fitted The gulley has a conventional clamping ring to accommodate vinyl flooring Once the area has been cleaned and before the shower is lined remove dust seal and click cover into place Tray Gulley The tray gulley has a 35mm profile to enable it to fit into ...

Page 7: ...pine examples and the McAlpine catalogue for other variants Use with a Macerator Pump Discharge from the Whale pump must go into the top of the macerator box Do not use the bottom entries See Fig 1 6 It is preferable to have two separate discharge lines to waste as any failure of the macerator will not be detected by the Whale pump Fig 1 6 Fig 1 5 22mm V33T 32mm 1 1 4 A10V 32mm 1 1 4 Macerator Pum...

Page 8: ...pump outlet to discharge into the waste pipe The pump head may be rotated to the left hand side or right hand side Mount square to wall Using a spirit level ensure that the unit is mounted level Do not install the pump inlet outlet more than 500mm off the floor NOTE The pump and transformer mounting location on the backplate may be swapped right to left left to right See Page 14 for further inform...

Page 9: ...ll using supplied screws Use screw locations 1 2 3 Locations A and B are optional 3 Mounting your pump to the wall Push the pipes into the fittings to the full depth of insertion Secure by fitting collet clips supplied Use silicone spray to aid pipe insertion in order to prevent the O ring being displaced or rolled 4 Plumbing connections 9 B A B A ...

Page 10: ...e arrow pointing in the direction of the water flow Do not overtighten the plumbing fittings connected to the Sika flow sensors as doing so may cause leaks 5 Plumbing Sika Sensors Loosen captive screws in hatch and remove as shown 6 Wiring your transformer 10 ...

Page 11: ...ther settings please refer to Transformer settings see page 13 Refit the hatch and tighten the screws to make the transformer water resistant 6 Wiring your transformer continued WHITE GREEN BROWN The blue LED flashes every 10 seconds indicating that power is on The green LED flashes when water is flowing through the sensors When the test button is depressed the buzzer beeps 7 The Whale Instant Mat...

Page 12: ...in the flow regulator must be fitted Fit the internal flow regulator to the shower hose as shown between the mixer bar valve and the shower hose If there is also an overhead shower fitted install the internal flow regulator as shown 9 Fit and secure pump cover when required to complete set up 12 ...

Page 13: ...psd Off Delay 10s 30s 60s Pipe Inlet Diameter 1ᴓ 15mm inlet pipe for electric showers only 2ᴓ 22mm inlet pipe for mixer showers 10 Optional external pump over run switch Use a retractive switch to briefly activate the pump This facility is for use when the wet area is being cleaned or for ritual cleansing The pump will run for 15 seconds at full speed to clear any water in the showering area The r...

Page 14: ... cycle After 15 minutes the transformer will reactivate the pump for 30 seconds at a lower flow rate to remove any run off or condensation that has collected in the gulley to leave the shower area dry Swapping the Mounting Location of the Pump and Transformer on the Backplate Unscrew pump from base Remove the transformer from its secure mounting by pressing the securing tab on bottom of transforme...

Page 15: ...he floor tray See Fig 1 7 FLOW RATE TESTING A convenient way to measure the flow rate is to get a 2ltr plastic jug and mark the 2ltr level in black pen Turn the shower on to where the customer normally uses it often maximum setting Put the jug under the shower head and measure how long it takes for the jug to fill to the 2ltr line Longer than 20 seconds indicates flow rate of less than 6ltrs per m...

Page 16: ...ducts after giving the Company notice of any Defect or the Buyer alters or repairs such Products without the written consent of the Company Products that have been disassembled or modified without prior written approval of the Company are not covered by this warranty All Products are covered by a 3 year limited warranty detailed below from unless otherwise extended in advance in writing by the Com...

Page 17: ...ut prior notification to purchasers The Company shall not be liable to a purchaser for any indirect or consequential loss or damage whether for loss of profit loss of business depletion of goodwill or otherwise costs expenses or other claims for consequential compensation whatsoever howsoever caused which arise out of or in connection with the use of a Product Where dimensions are stated such dime...

Page 18: ... SDS241T 1 These additional parts may be ordered from your distributor Description Part No 90mm Gulley AK1695 Sika flow sensor SDS263T Shower Drain Pump SDS021T Instant Match Transformer mixers only SDS233T Tricuspid Valve Qty 10 SDS211B Pump head replacement kit SDS071T Diaphragm and Tricuspid kit SDS061T 10 ltrs per min flow regulator SDS201T 5mtr cable and 3 way conx block SDS281T Note Standard...

Page 19: ...Pump Base Standoffs Where pipe runs make installation of the pump base difficult we recommend the use of a Space Plug Available from SCREWFIX Version 30 50mm shown below 19 ...

Page 20: ...r block RED to RED and BLK to BLK Retest Does pump work No further action Does pump start when TEST button is pressed released Ensure power is connected and switched on Press the TEST button on top of the transformer Does the buzzer beep NO YES NO NO YES YES NO The transformer allows the pump to over run for up to 60 seconds If the pump continues to run after this time has elapsed switch off the t...

Page 21: ...and inspect the pump head as described in the Installation Repair section of these instructions Take care to confirm that flap valves close properly and that the diaphragm bead has not been squashed These parts are available in the Replacement Head Kit SDS071T includes diaphragm and tricuspid or Replacement Diaphragm and Tricuspid Kit SDS061T Check flow rate of shower On 22mm inlet pipe Max flow 1...

Page 22: ... in 22mm MIN 1 40 FALL GULLEY 2M MAX TRAY 22MM DIA PIPE USE ONLY 22MM PIPE ON THE PUMP OUTLET 0 2 M MIN 0 4 M MAX FORMED BEND 1M MAX WASTE PIPE HORIZONTAL TO WASTE PIPE TO INCREASE PUMP LIFE ENSURE THAT 32mm 1 1 4 or 40mm 1 1 2 PIPE IS USED WITH A GRAVITY FALL WHERE THE PIPE LENGTH IS GREATER THAN 1M IF LESS THAN 1M USE 22MM PIPE WARNING WARNING 0 5 M MAX 22 ...

Page 23: ...Pump SDS021T 255mm 310mm Contact the Technical Helpline If you need further assistance 0845 0694 253 23 TRICUSPID VALVE 150mm ...

Page 24: ...0845 0694 253 info whalepumps com www whalepumps com psd Whalecare Whale 2 Enterprise Road Bangor Co Down BT19 7TA N Ireland Ref 181 601 v6 0419 ...

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