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Wexxar BEL 507, Operation & Service Manual

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Wexxar BEL 507 Operation & Service Manual Download Page 17

 

Wexxar Packaging Inc

. 

 

Phone (604) 270-0811 • Fax (604) 270-7897 

E-mail: [email protected]

  

 

 
 

O

PERATION 

& S

ERVICE 

M

ANUAL

 

 

65-15-6 Effective May 11, 2007

 

 

 

 

 

 

 

 

 

 

Replaces 65-15-5, 

April 12, 2007

 

BEL 507XL 

T

ILT 

P

ACKING 

S

TATION FOR 

L

ARGE 

C

ASES

 

 

 
 
 

Summary of Contents for BEL 507

Page 1: ...4 8 2 19 2007 OPERATION SERVICE MANUAL 65 14 8 Effective February 19 2007 Replaces 65 14 7 BEL 507 TILT CASE PACKING STATION Wexxar Packaging Inc Phone 604 270 0811 Fax 604 270 7897 E mail sales wexxar com ...

Page 2: ...ting position will cause the station to immediately tilt into the loading position Releasing the red emergency stop button will cause the station to immediately tilt into the loading position Pushing the green TILT UP button will put the machine in the upright position Switching the manual override switch from fixed upright to automatic tilting mode will also cause the station to immediately tilt ...

Page 3: ...TION OF THE BEL 507 TILT CASE PACKING STATION 5 Leveling the Machine 5 VIEWS SHOWING KEY FEATURES AND ADJUSTMENTS 6 CASE SIZE ADJUSTMENT PROCEDURE 7 CASE WIDTH 7 CASE LENGTH 8 MAJOR FLAP FOLDER ROLLER PLATES 9 MACHINE OPERATION 11 STARTING THE MACHINE 11 ERECTING A CASE 11 OPERATING CYCLE DESCRIPTION 14 TROUBLESHOOTING GUIDE 16 ...

Page 4: ...5 89mm Maximum 26 5 673mm 16 0 406mm unlimited Machine Dimensions 48 5 1232mm 26 0 660mm 37 938mm In Outfeed Height Frame 24 5 622mm With adjustable leg extensions foot pad Minimum Maximum 27 6 702mm 31 787mm Low profile pad and caster mounting options are available see layout drawing 75 105 for more detail Speed Up to 7 cases min Shipping Weight Approx 500 lbs 227 kg ...

Page 5: ...ormance and avoid frame stress The machine should be securely mounted to the floor and or adjoining equipment to prevent the machine moving as it operates AIR CONNECTION S SA AF FE ET TY Y C CA AU UT TI IO ON N The tilt packing station will immediately move into the tilted position when first pressurized from an air supply if the position of the red emergency stop button is in the operating positi...

Page 6: ...ing Plates Wheels Floor Switches K Width Adjustment Handle G Rear Minor Folder N Body side Switch H Case Length Scale C Tower Clamp Knob A Front Minor Folder Tower B Width Clamp Knobs F Rear Minor Folder N Floor Switches Major Flap Openers Air Supply Connection Major Folding Plate Adjustment Bolt Emergency Stop Button RED Tilt Up Button GREEN Discharge Release Switch Discharge Release Switch ...

Page 7: ...t moving parts are in safe mode by moving by hand these should be relaxed and able to be moved easily NOTE If the BEL 507 is attached to a case sealer it is a recommended safety precaution to turn off the sealer before making adjustments Setting up the BEL 507 is the same as for a BEL 505 to fold a particular box size is accomplished with two main adjustments for case width and length There is a t...

Page 8: ... the case without forcing but it must maintain contact on the white body switch roller until the case leaves the machine 4 Re tighten the hand knobs CASE LENGTH 1 Remove the case and loosen the clamp at the base of the front minor flap folding tower 2 Reinsert the case into the machine and position it back from the minor flap folder at the exit end of the machine Push the tower forwards until it j...

Page 9: ... valve flap opener bracket as the machine is adjusted for minimum width If forced either of these conditions can damage machine components There are two major folder plates on each side of the machine one small and one large that are adjusted independently 1 Loosen the four socket head cap screws on each side that hold the folder rollers in place Slide the front large folder to the desired positio...

Page 10: ...tensions from the folding plates to place them closer to the centre of the box for better folding performance and product support Extensions may need to be removed for narrow cases run on the same machine to avoid interference with other machine components If your application requires these extensions and they are not provided with your machine contact BELCOR for information and parts ...

Page 11: ...e switch O normally activated by the carton passing out of the machine to tilt the machine to the loading position Switching the manual override switch from fixed upright to automatic tilting mode will also cause the station to immediately tilt into the side loading position STARTING THE MACHINE Prior to starting hand swing all moving parts to check adjustment and for any mechanical interference T...

Page 12: ... then the two side major flaps The case is held in place by the machine and is ready to fill 4 When the case is filled push the green TILT UP button and the packing station tilts up to a position that should be level with the exit conveyor or adjoining case sealer 5 The case can then be pushed out of the packing station to the next operation ...

Page 13: ...sired rotating the tilt function valve located on the support bracket beneath the red and green buttons to the off position will place and keep the machine in the upright position S SA AF FE ET TY Y C CA AU UT TI IO ON N Switching the manual override switch from fixed upright back to automatic tilting mode will cause the station to immediately tilt into the loading position Tilt Function Override ...

Page 14: ... the case depresses the wheeled body switch All three switches must be actuated for the machine cycle to start 2 The two small levers of the major side flap openers momentarily open the major flaps wider to clear the minor end flaps 3 The minor flap folders fold up both end flaps of the box bottom and retract Floor Switches Body Switch Major Flap Opener flips up to open Rear Minor Flap Folder Fron...

Page 15: ...green Tilt Up button causes the inner packing station to rotate to a vertical position within the outer frame and ready for the filled box to pushed out of the machine 6 Pushing the box out of the machine breaks contact with the body switch inside the packing station and presses and releases the exit switch The machine resets and tilts to the starting position ready for the next case Major Folding...

Page 16: ...ver Check that the air pressure is adequate and that the air pressure does not drop during the cycle Check that the flow controls on the small major flap opening cylinders are set so that they will momentarily open the major flaps wider and allow the minor flaps to clear the inside of the major flaps before releasing Problem Back or front case collapses inward during minor flap folding Be sure tha...

Page 17: ... Packaging Inc Phone 604 270 0811 Fax 604 270 7897 E mail sales wexxar com OPERATION SERVICE MANUAL 65 15 6 Effective May 11 2007 Replaces 65 15 5 April 12 2007 BEL 507XL TILT PACKING STATION FOR LARGE CASES ...

Page 18: ...sition will cause the station to immediately tilt into the loading position Releasing the red emergency stop button will cause the station to immediately tilt into the loading position Pushing the green TILT UP button will put the machine in the upright position Switching the manual override switch from fixed upright to automatic tilting mode will also cause the station to immediately tilt into th...

Page 19: ...LLATION OF THE BEL 505XL PACKING STATION 5 LEVELING THE MACHINE 5 AIR CONNECTION 5 VIEWS SHOWING KEY FEATURES AND ADJUSTMENTS 6 CASE SIZE ADJUSTMENT PROCEDURE 7 LENGTH ADJUSTMENT 7 WIDTH ADJUSTMENT 7 LOWER FLAP DEPTH ADJUSTMENT 8 MACHINE OPERATION ERECTING A CASE 9 MANUAL RESET 10 Machine Operating Cycle Description 11 Troubleshooting Guide 12 Technical Reference Information 13 Please see Publicat...

Page 20: ...ding easier large case erecting improved ergonomics and possibly assist with the stacking of some products inside cases STANDARD SPECIFICATIONS Length Width Height Case Size Range Minimum 10 254mm 10 8 3 254mm 210mm 3 76mm Maximum 39 990mm 24 610mm Machine Dimensions 69 75 1772mm 46 75 1187 mm 36 mm In Outfeed Height Frame 22 561mm With adjustable leg extensions foot pad Minimum Maximum 24 610mm 2...

Page 21: ...rame should be made level to ensure personnel safety provide optimum performance and avoid frame stress The machine should be securely mounted to adjoining equipment to prevent the machine moving as it operates AIR CONNECTION S SA AF FE ET TY Y C CA AU UT TI IO ON N Make sure that the red emergency stop button is pushed down off before connecting an air supply to the machine The air may come from ...

Page 22: ...andle A Rear Minor Folder Tower B Major Flap Folding Plates Wheels D Major Folder Adjustment Bolts E Body Switch H Floor Switch Control Levers K Front Minor Folder Air Supply Connection Major Flap Folding Plate Lockout Switch J Tower Locking Handle A Rear Minor Folder Tower B Case Length Scale C Major Flap Folding Plates Wheels D Major Folder Adjustment Bolts E Width Adjustment Handle G Body Switc...

Page 23: ...s 2 Check that the Body Switch H that contacts the side of the box is depressed adequately NOTE Insufficient pressure on this switch can cause the machine to prematurely release the folding mechanism or double cycle 3 Major flap folding plates and wheels D may need adjustment to provide additional support for wide heavy cases There are two major folder plates on each side of the machine one small ...

Page 24: ...ounted on extensions from the folding plates to place them closer to the center of the box for better folding performance and product support Extensions may need to be removed for narrow cases run on the same machine to avoid interference with other machine components If your application requires these extensions and they are not provided with your machine contact BELCOR for information and parts ...

Page 25: ...g parts to check adjustment and for any mechanical interference Turn on main supply valve keeping hands clear of moving parts MACHINE OPERATION ERECTING A CASE 1 Open a flat case so that it is square 2 Place the open bottom into the BEL 505XL pushing the box all the way down to actuate the floor switch control levers 3 The machine will first fold the front and rear end minor flaps then the two sid...

Page 26: ... solely as a packing station without using the folding capabilities of the unit MANUAL RESET NOTE The lockup switch also has a reset function that may need to be used after a case jam that causes the machine cycle to shift out of sequence Switch the machine to Lockup mode and then back to force a manual reset of the cycle 5 When the case is filled the case can then be pushed out of the packing sta...

Page 27: ... case depresses the wheeled body switch All three switches must be actuated for the machine cycle to start 2 The two small levers of the major side flap openers momentarily open the major flaps wider to clear the minor end flaps 3 The minor flap folders fold up both end flaps of the box bottom and retract Floor Switches Body Switch Major Flap Openers rotate up to open bottom major flaps Front Mino...

Page 28: ...the machine to return to the start position Shaking the box to level the contents can cause the body switch to reset Check that the body switch is correctly adjusted and secured in the frame for proper box contact and that the contact wheel is firmly attached Problem Minor flaps fail to fold fully and return to home position and then may try to fold again Check that actuator arms attached to the l...

Page 29: ...ng does not hold the box too tightly Check the air pressure and volume Check that the scoring on the box is adequate and promotes folding Check that the flow controls on the minor flap folding cylinders are set for a fast enough speed of the minor flap folders Excessive speed however can cause damage of the folder arms Problem Packed case fails to transfer smoothly from packing station into case s...

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