Westweld NB-250LB Instruction Manual Download Page 16

 

 

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3.The contact tip is blocked 
by spatter; 
4.The  wire  reel  slog  is 
abraded;   
5.The  wire  feeding  pipe  of 
torch is blocked; 
6.The 

torch 

cable 

is 

excessive bended;   

5.Clean  the  dirty  or  dust  in  wire 
feeding  pipe  by  dry  compressed  air 
or replace it with a new one; 
6.Make  the  bending  diameter  of 
torch cable larger than 300mm; 

4.Welding  machine  do  not 
work,  the  over  heating 
indicator lights   

1.The 

environment 

temperature is too high;   
2.There 

is 

something 

wrong  with  the  cooling 
fan; 
3.The  temperature  relay  is 
damaged; 

1.Make  welding  machine  rest  for  a 
moment;   
2.Check the power of cooling fan or 
replace cooling fan;   
3.Replace the temperature relay;   

5.The gas heater frosts   

1.Poor  contact  on  heater 
plug seat;   
2.Open  circuit  on  heater 
resistance wire; 

1.Check  the  plug  and  socket  of 
heater; 
2.Repair or replace heater;   

6.Press  torch  switch,  the 
wire  feeding  wheel  do  not 
move  or  there  is  no 
welding current   

1.Open  circuit  on  welding 
torch cable;   
2.The  wire  feeding  motor 
is damaged; 
3.The PCB is damaged;   

1.Check the control cable of welding 
torch;   
2.Repair  the  wire  feeding  motor  or 
replace it with a new one; 
3.Repair or replace PCB; 

7.There  are  too  many  air 
holes on welding seam; 

1.CO

gas is not pure;   

2.The  gas  flow  is  not 
enough;   
3.There  is  grease  dirt  or 
rust on welding seam; 
4.The  wind  in  the  welding 
place is too heavy; 
5.CO

gas  circuit  is  blocked 

or blab; 
6.Gas 

valve 

doesn’t 

actuate; 
7.Deformation on nozzle;   

1.Use high purity CO

gas; 

2.Adjust the gas flow;   
3.Eliminate  the  grease  dirt  or  rust 
on welding seam;     
4.Do  something  to  reduce  the  wind 
in welding place;   
5.Check  the  gas  circuit,  dredge  it  or 
block it; 
6.Replace  the  nozzle  of  welding 
torch;   

8.There is too much spatter 
or  the  welding  current  is 
not stable   

1.Open  circuit  on  three 
phase power; 
2.Wrong welding standard;   
3.Bad 

electrode 

wire 

quality;   
4.There  is  grease  dirt  or 
rust  on  work  piece  or 
electrode wire;   
5.The  distribution  voltage 
fluctuates heavily; 
6.The electrode wire sticks 
out too long; 
7.The diameter of wire slot 
is  not  same  as  electrode 
wire; 
8.Something  wrong  with 

1.Check  three  phase  supply  power, 
make  sure  supply  voltage  fit  the 
required voltage;   
2.Adjust the welding standard;   
3.Replace electrode wire;   
4.Clean the grease dirt or rust;   
5.Make sure the fluctuation range of 
distribution  voltage  is  in  380 
VAC±15%;     
6.The  stick  out  length  should  be  10 
times more than wire diameter; 
7.Replace the wire slot; 
8.Use high purity gas;   
9.Replace contact tip;   
10.Clean the wire feeding pipe;   
11.Fasten the ground wire;   

Summary of Contents for NB-250LB

Page 1: ...NB 250 270 315LB MIG MAG CO2WELDING MACHINE MANUAL INSTRUCTION...

Page 2: ...ING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful Special Attention Very Important AVOID FALLING DOWN WHEN THE WELDING MACHINE IS...

Page 3: ...water for cooling Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both w...

Page 4: ...damaged Make sure that the gas in the storage cylinder is qualified for welding and the decompression flowmeter the adapter and the pipe are all in good condition Always keep cylinders in an upright...

Page 5: ...able if the welding cable is by your left side then the ground cable should be by your left side too d The Welding cable and the ground cable are as short as possible e D e Do not work near to the wel...

Page 6: ...f working principles 2 Main electric diagram 3 Block schematic diagram Panel function introduction 2 Rear Panel Function Drawing 3 Gas bottle bracket Optional introduction and installation drawing Ins...

Page 7: ...ircuit the diameter of ball on wire end almost the same as wire diameter high success rate at arc striking 3 Usage Widely applied in the fields of automobile steel furniture filing cabinet security do...

Page 8: ...no sunshine shooting rain dust etchant gas and combustibles the environment temperature is to be in the range of 10 40 The machine should be placed in where there is no metal waste Keep the welding po...

Page 9: ...is no out putting from the welding machine it can work again after the temperature dropping When welding current is lower than 200A the gas flow is 8 15L min when the welding current is larger than 2...

Page 10: ...r flue jammed or cooling fan damaged 7 Change over switch of welding gas checking before welding to adjust the shield gas flow turn it on gas checking Turn it on welding position when welding 8 Change...

Page 11: ...l fuse holder used for short connect protection of welding machine control circuit inside fuse 1 5A 5 Over current protection switch Air switch welding machine have abnormal disconnect the power sourc...

Page 12: ...g Note if buy gas bottle bracket together machine please remove the two rear wheels and install them on the support plate of bracket Then install U style bracket and done refer to Fig 5 and 6 Fig 7 is...

Page 13: ...with wet hands Do not put anything on the power cable Connect all the parts well Install according to the below orders Connect the three phase power cable to the power switch of distribution box well...

Page 14: ...ip into the wire guide pipe it reach torch connector through guide tube press the wire wheel and fasten it with suitable strength B Make sure the diameter of contact tip is same as the used electrode...

Page 15: ...or it can not be opened and repaired in 5 minutes after cutting off power 2 Maintenance A Check connectors at fixed period to see if they become flexible or if there is poor contact B Keep machine cle...

Page 16: ...o many air holes on welding seam 1 CO2 gas is not pure 2 The gas flow is not enough 3 There is grease dirt or rust on welding seam 4 The wind in the welding place is too heavy 5 CO2 gas circuit is blo...

Page 17: ...r there is noise in machine 1 The fast recovery diode is damaged 2 IGBT is damaged 3 Circuit or other components are damaged 1 Check and replace the damaged fast recovery diode 2 Replace IGBT or PCB 3...

Page 18: ...1 0 7 1 1 1 2 1 8 1 7 1 5 2 0 2 1 2 2 2 3 2 4 2 5 AP1 8 6 8 9 8 8 9 1 27V 27V 8V 26V 1 00 9 9 RT2 PA1 6 0 5 9 5 7 5 8 V1 L4 2 6 HL1 7 5 7 6 7 8 KT1 7 7 C 5 R 1 7 8 EV1 C1 1 TA2 R 6 C8 C1 2 V2 4 2 4 4...

Page 19: ...erved to Westweld Huayuan Company If there is any changes in the user s manual forgive not to inform separately Westweld Ltd 4 23 4 No 51 Xuefu Avenue Nanan Chongqing China E mail info westweld com sa...

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