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Westinghouse Outdoor Power Equipment, LLC | 19

MAINTENANCE

Accidental start-up. Disconnect the spark plug boot from 

the spark plug and disconnect the battery quick-connect 

plugs when performing maintenance on the generator. 

MAINTENANCE SCHEDULE

Regular maintenance will improve performance and 

extend the service life of the generator. Follow the hourly 

or calendar intervals, whichever occurs first. More frequent 

service is required when operating in adverse conditions 

as noted below. 

Before Each Use

Check engine oil

After First 25 Hours or First Month

Change engine oil

After 50 Hours or Every 6 Months

Change engine oil

1

 

Clean air filter

2

After 100 Hours or Every 6 Months

Inspect/clean spark arrestor 

Inspect/clean spark plug 

Inspect/adjust valve clearance

3

After 300 Hours or Every Year

Replace spark plug 

Replace air filter

1

Change oil every month when operating under heavy 

load or in high temperatures. 

2

Clean more often under dirty or dusty conditions. 

Replace air filter if it cannot be adequately cleaned.

3

Recommend service to be performed by authorized 

Westinghouse service dealer.

MAINTENANCE REPLACEMENT PARTS

Description

Part Number

Air filter

5692

Oil drain plug crush washer

94004

Spark arrestor

6866

Battery, 14 AH

511012

Spark plug

97108

AIR FILTER MAINTENANCE

Fire  hazard.  Never  use  gasoline  or  other  flammable 

solvents  to  clean  the  air  filter.  Use  only  household 

detergent soap to clean the air filter.

The air filter must be cleaned after every 50 hours of use or 

six months (frequency should be increased if the generator  

is operated in a dusty environment).

1. 

Place the generator on a level surface and allow the 

engine to cool for several minutes.

2. 

Release the top and bottom clips then remove the air 

filter cover. 

3. 

Remove the air filters. Use compressed air to clean the 

coarse air filter. 

Note: 

The  foam  air  filter  element  is  oil  soaked.  Use  an 

appropriate cleaning container. 

NOTICE

Avoid skin contact with engine oil. Wear protective 

clothing and equipment. Wash all exposed skin with 

soap and water.

4. 

Remove the foam air filter and wash it by submerging 

the element in a solution of household detergent soap 

and warm water. Slowly squeeze the foam to thoroughly 

clean.

NOTICE

DO NOT twist or tear the foam air filter element during 

cleaning or drying. Only apply slow but firm squeezing 

action.

5. 

Rinse  the  air  filter  element  by  submerging  it  in  fresh 

water and applying a slow squeezing action. Allow the 

filter to dry thoroughly.

NOTICE

Do not pollute. Follow the guidelines of the EPA or other 

governmental agencies for proper disposal of hazardous 

materials. Consult local authorities or reclamation facility.

Summary of Contents for WGen9500

Page 1: ...MANUAL WGen9500 Portable Generator Gasoline 9500 Running Watts 12500 Peak Watts DO NOT RETURN THIS PRODUCT TO THE STORE If you have questions or need assistance please call customer service at 855 944...

Page 2: ...tenance on this product Failure to follow the instructions and safety precautions in this manual can result in serious injury or death SAVE THESE INSTRUCTIONS TABLE OF CONTENTS INTRODUCTION DISCLAIMER...

Page 3: ...xposed to temperatures outside of this range during storage it should be brought back within this range before operation This product must always be operated outdoors in a well ventilated area and far...

Page 4: ...a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a situ...

Page 5: ...properly installed and the electrical output has been verified by a qualified electrician The connection must isolate the generator power from utility power and must comply with all applicable laws a...

Page 6: ...erflow when filling Shut down the engine and allow it to cool for two minutes before adding gasoline or oil to the generator Never remove the fuel cap when the generator is running Shut off the engine...

Page 7: ...Westinghouse Outdoor Power Equipment LLC 7 SAFETY SAFETY LABELS AND DECALS...

Page 8: ...8 Westinghouse Outdoor Power Equipment LLC FEATURES GENERATOR COMPONENTS...

Page 9: ...imum of 20 Amps 7 120 240 Volt AC 30 Amp NEMA 14 30R Twist Lock Receptacle Receptacle can supply a maximum of 30 Amps 8 120 240 Volt AC 50 Amp NEMA 14 50R Receptacle Receptacle can supply a maximum of...

Page 10: ...lug socket wrench Oil Funnel Assembly wrench Wheel and mounting foot components Mounting foot 2 Flange bolt M8 4 Wheel 2 Shaft pin 2 Washer 2 Cotter pin 2 If any parts are missing contact our service...

Page 11: ...tank Fill only to the red fill ring located in the in tank fuel screen filter Overfilling may cause fuel to spill onto engine causing a fire or explosion hazard Fire and explosion hazard Never refuel...

Page 12: ...nly to the red maximum fill ring on the fuel screen filter visible in the filler neck 5 Install the fuel cap NOTICE Fuel can damage paint and plastic Use caution when filling the fuel tank Damage caus...

Page 13: ...next to walls or buildings or in any other location that will not allow for adequate cooling of the generator and or the muffler DO NOT contain generators during operation Asphyxiation hazard Place t...

Page 14: ...recoil handle or control panel If your unit was shipped without a key fob contact Westinghouse customer service The generator can be started remotely from up to 99 feet 30 meter using the remote start...

Page 15: ...two seconds c Recoil Start Manually close the choke if the engine is cold Firmly grasp and pull the recoil handle slowly until you feel increased resistance then pull rapidly Cold start Close the cho...

Page 16: ...idered Appliance and power tool manufacturers usually list rating information near the model or serial number To determine power requirements 1 Select the items you will power at the same time 2 Total...

Page 17: ...2000 2000 Wattages listed are approximate Verify actual wattage EXTENSION CORDS Asphyxiation hazard Extension cords running directly into the home increase the risk of carbon monoxide poisoning throu...

Page 18: ...tie down straps Do not attempt to lift or secure the generator by holding onto any of its other components Keep the unit level during transport to minimize the possibility of fuel leakage or if possi...

Page 19: ...866 Battery 14 AH 511012 Spark plug 97108 AIR FILTER MAINTENANCE Fire hazard Never use gasoline or other flammable solvents to clean the air filter Use only household detergent soap to clean the air f...

Page 20: ...clean 4 Insert the dipstick into the oil filler neck without screwing it in Remove the dipstick and verify that the oil level is within safe operating range between the low L and high H marks on the d...

Page 21: ...ectrodes are pitted burned or the insulator is cracked Only use a recommended replacement plug 6 Measure the spark plug electrode gap with a wire type feeler gauge If necessary correct the gap by care...

Page 22: ...d down plate and tighten the bolt 7 Connect the quick connect plug NOTICE Dispose of the used battery properly according to the guidelines established by your local or state government STORAGE Proper...

Page 23: ...engine oil into the cylinder and pull the recoil handle until resistance is felt At this position the piston is coming up on its compression stroke and both valves are closed Storing the engine in th...

Page 24: ...enance section Engine starts then shuts down Out of fuel Refuel Incorrect engine oil level Check engine oil level Dirty air filter Clean the air filter Contaminated fuel Drain the fuel tank Refuel wit...

Page 25: ...Westinghouse Outdoor Power Equipment LLC 25 EXPLODED VIEW EXPLODED VIEW A...

Page 26: ...R ASSEMBLY 8 9 262101 ROCKING ARM 8 10 261806 TOP CAP 8 11 91016 AIR INLET STUD STUD BOLT 8 12 91007 AIR EXHAUST STUD STUD BOLT NO PART DESCRIPTION 8 13 94206 SPRING WASHER 8 14 90011 NUT M8 8 15 9608...

Page 27: ...Westinghouse Outdoor Power Equipment LLC 27 EXPLODED VIEW EXPLODED VIEW B...

Page 28: ...ITCH 7 5 94403 FUEL LINE CLAMP 8 60030031 MUFFLER ASSEMBLY 8 1 520305 MUFFLER BRACKET 8 2 91343 BOLT M8X16 8 3 96002 MUFFLER CONNECTING PIPE GASKET 8 4 94206 SPRING WASHER NO PART DESCRIPTION 8 5 7059...

Page 29: ...Westinghouse Outdoor Power Equipment LLC 29 SCHEMATICS SCHEMATICS...

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