Westinghouse Gen9500 User Manual Download

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Westinghouse Portable Power | 35

NO.

PART.

DESCRIPTION

180810

ROD, PUSH

180811

SHROUD

120505

BOLT M6X12

180527

COVER COMP,CYLINDER HEAD

180528

PACKING, HEADCOVER

180529

LOCK BOLT

180812

SHROUD ASSY, UPPER

300665

FLYWHEEL ASSEMBLY

180502

FAN,RECOIL STARTER

180501

PULLEY,STARTER

180500

NUT FLYWHEEL

180510

RUBBER STARTER ASSY

180505

IGNITION COIL ASSY

100518

BOLT M6X25

140504

PACKING, INTAKE

140502

INSULATOR, CARBURETOR

140509

PACKING, CARBURETOR

180636

ADJUSTER ROCKER ARM

180521

EXHAUST PIPE

180516

ROD, GOVERNOR

180517

SPRING, THROTTLE RETURN

300666

RECOIL STARTER ASSEMBLY

160514

AIR CLEANER ASSEMBLY

180533

TUBE, BREATHER

300667

SPRING, GOVERNOR

180744

LOCKING FLAPS

170502

CLIP

140506

RUBBER, FUEL

140537

GASKET, AIR CLEANER

140508

CLIP, FUEL LINE

170503

STARTING MOTOR ASSEMBLY

180509

AMPLIFIER

110501

EXHAUST PIPE GASKET

300500

SPRING

140557

STEP MOTOR DRIVE SHAFT

190192

BRACKET, STEPPER MOTOR

190217

STEPPER MOTOR

140548

HIGH ALTITUDE CARBURETOR ASSY

(SOLD SEPARATE)

m07500

MAINTENANCE KIT (SOLD SEPARATE)

170040

STARTING SOLENOID

300504

SPARK ARRESTOR

WGen9500 ENGINE VIEW PART NO.

NO.

PART.

DESCRIPTION

180604

DOWEL PIN, CASECOVER

180787

PISTON

180788

SCRAPER RING SET, PISTON

180789

ROD ASSEMBLY., CONNECTING

180790

PIN, PISTON

180791

CLIP, PISTON

180792

COVER ASSEMBLY, CRANKCASE

180530

BALL BEARING

300661

GOVERNOR ASSEMBLY

180793

CYLINDER HEAD

180794

VALVE, IN

180795

VALVE EXHAUST

180752

RETURNER, INTAKE VALVE

180753

OIL SEAL, VALVE

190224

SPRING, VALVE

180797

FUEL LINE

180755

SEAT, VALVE SPRING, EX

180798

PLATE,PUSH ROD GUIDE

180799

ROCKER ASSY

180756

ROTATOR

140503

BOLT, STUD

180571

BOLT M8X38

300662

CLIP

180531

DIPSTICK

110502

SPRING WASHER

180524

NUT M8

300663

CARBURETOR ASSEMBLY

180515

GOVERNOR ARM

300075

BOLT, GOVERNOR ARM

120506

NUT M6

300664

CRANKSHAFT ASSEMBLY

180803

LIFTER, VALVE

180804

PACKING, CASECOVER

180805

BALANCING SHAFT

180806

CAMSHAFT ASSEMBLY

140558

SCREW M4X8

180808

BOLT M8X40

180742

PIN DOWEL

180809

GASKET, CYLINDER HEAD

180523

BOLT M10X80

180526

SPARK PLUG

Summary of Contents for Gen9500

Page 1: ...USER MANUAL WGen9500 Portable Generator 9500 Running Watts 12500 Peak Watts REMOTE START...

Page 2: ...to be seriously hurt or killed Model Number Running Watts Peak Watts Fuel Tank Size L G Rated Speed RPM Ignition Type Spark plug Engine Disp cc Stroke X Bore Oil Capacity L Oil Type THD WGen9500 9500...

Page 3: ..._________________________ Model Number ______________________________________ Last Name ________________________________________ Serial Number _______________________________________ Street Address __...

Page 4: ...e Fuel Tank 18 How to Pair Remote Key Fob 19 Power Output and Demand 19 Starting the Generator 20 Electric Start 20 Manual Start 21 Stopping the Generator 21 Normal Operation 21 During an Emergency 21...

Page 5: ...ot avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a situation which can cause da...

Page 6: ...Never remove the fuel cap with the engine running Never refuel the generator while the engine is running Always turn engine off and allow the generator to cool before refueling Only fill fuel tank wit...

Page 7: ...3 4 2 Made in China Fabriqu en Chine MWE Investments LLC Columbus Ohio 43228 USA Con u columbus Ohio tats Unis MWE Investments LLC Columbus Ohio 43228 Etats Unis Part N0 Num ro de pi c e Designed in C...

Page 8: ...8 Westinghouse Portable Power SAFETY SAFETY LABELS AND DECALS 8 9 7 10 8 9 6 6 7 5 10...

Page 9: ...heel Kit Accessories cardboard box 3 Carefully cut two sides of the carton to remove the generator WHAT COMES IN THE BOX Manual Quick Start Guide Maintenance Schedule Wireless Remote Starter 1 1 1 Lit...

Page 10: ...wheel kit is not intended for on road use The wheel kit is designed for use on this generator only INSTALLING FEET TO FRAME 1 Place generator on a flat surface 2 Place a piece of cardboard or other s...

Page 11: ...iver remove the screw on the red positive battery lead 2 Securely tighten the positive battery cable red boot to the positive battery post Make sure boot is over battery post ASSEMBLY 3 Locate the bla...

Page 12: ...tric start models Oil Fill Plug Dipstick Must be removed to add and check oil Oil Drain Plug Must be removed to drain engine oil FEATURES Never Flat Wheels For easy portability Fuel Shut off Valve Con...

Page 13: ...r models sold into and used in California Muffler and Spark Arrester Avoid contact until engine is cooled down Spark arrestor prevents sparks from exiting the muffler It must be removed for servicing...

Page 14: ...rminal The ground terminal is used to ground the generator Push Button Electric Start Push for 1 second to automatically start the engine Push again to stop the engine Engine Control Switch Battery Di...

Page 15: ...utput will be reduced approximately 3 5 for every 1000ft of increased altitude from sea level This is a natural occurrence and cannot be adjusted by engine Increased exhaust emissions can also result...

Page 16: ...on the top line of the chart Then select the rated amperage of the generator on the left side of the chart Where the two meet is the size of the conductor required for the application When using the W...

Page 17: ...aintained during the operation of the generator Failure to maintain the proper oil level can result in engine damage OPERATION CONNECTING THE GENERATOR TO A BUILDING ELECTRICAL SYSTEM It is recommende...

Page 18: ...ify the following The engine is filled with engine oil See Checking Engine Oil The generator is situated in a proper location Location Selection The generator is on a dry surface Weather and Dry Surfa...

Page 19: ...e running power demand again but for the largest motor driven device use the value of its starting power demand instead of its running power demand This total must not be greater than the generator s...

Page 20: ...then hold down START on the remote key fob until the generator starts then release see Figure 11 START STOP Figure 11 Push Button Start Remote Start The engine will automatically set the choke and be...

Page 21: ...Figure 12 Pull recoil 7 Plug in electric devices STOPPING THE GENERATOR Normal Operation During normal operation use the following steps to stop your generator 1 Remove any connected loads from the co...

Page 22: ...tor to malfunction and could result in death or serious injury NOTICE Periodic maintenance intervals vary depending on generator operating conditions Operating the generator under severe conditions su...

Page 23: ...muffler cover 4 Once the cover is removed locate the screw on the tip of the muffler and remove Pull the spark arrestor out of the muffler see Figure 15 Figure 15 Remove spark arrestor 5 If the spark...

Page 24: ...Figure 18 below Figure 18 Oil Fill Plug Dipstick 6 Check oil level When checking the engine oil remove the oil fill plug dipstick and wipe it clean Thread the oil fill plug dipstick all the way back i...

Page 25: ...Only apply slow but firm squeezing action 6 Rinse in clean water by submerging the air filter elements in fresh water and applying a slow squeezing action CHANGING ENGINE OIL 1 Always operate or maint...

Page 26: ...ug boot by firmly pulling the plastic spark plug boot handle directly away from the engine see Figure 23 NOTICE Never apply any side load or move the spark plug laterally when removing the spark plug...

Page 27: ...nths and run for a minimum of 15 minutes or a charger should be plugged into the generator and the generator should be charged overnight Make sure the engine control switch is in the STOP position whe...

Page 28: ...r to remove dirt and debris stuck in the cooling air inlets and exhaust ports General Cleaning of the Generator Use a damp rag to clean all remaining surfaces STORING GENERATOR WARNING Never store a g...

Page 29: ...tton on the GFCI outlet 6 If trying 1 5 above does not solve the problem the cause might be the generator has a fault 6 Take the generator to your nearest authorized service dealer Engine will not sta...

Page 30: ...load 4 If trying 1 3 above does not solve the problem the cause might be a fault in the generator 4 Take the generator to your nearest authorized service dealer Engine runs erratic does not hold a ste...

Page 31: ...Westinghouse Portable Power 31 WGen9500 SCHEMATIC...

Page 32: ...order 210004 GENERATOR COVER 210003 WGC25 25 POWER CORD 210052 30A 6 BREAKER TRANSFER SWITCH KIT MODEL WHMTS30 210075 25 CORD 30AMP TRANSFER SWITCH 210076 50A 6 BREAKER TRANSFER SWITCH KIT MODEL WHMTS...

Page 33: ...ODED VIEW PART NO No Part DESCRIPTION 1 300654 FRAME 2 100552 ISOLATOR B 3 100558 BATTERY HOLDER 4 100551 NUT M10 5 180524 NUT M8 6 150507 CONNECTING PIPE 7 180563 BRACKET AIR CLEANER 8 120505 BOLT M6...

Page 34: ...660 CRANKCASE 2 180593 BALL BEARING 3 180504 OIL SEAL 4 180411 SEAL GOVERNOR ARM SHAFT 5 180410 SHAFT GOVERNOR ARM 6 190409 WASHER GOVERNOR ARM SHAFT 7 190408 PIN LOCK 8 180507 BOLT DRAIN PLUG 9 18050...

Page 35: ...217 STEPPER MOTOR 140548 HIGH ALTITUDE CARBURETOR ASSY SOLD SEPARATE m07500 MAINTENANCE KIT SOLD SEPARATE 170040 STARTING SOLENOID 300504 SPARK ARRESTOR WGen9500 ENGINE VIEW PART NO NO PART DESCRIPTIO...

Page 36: ...es 1 1 qt 37 2 oz Low Oil Shutdown Automatic Fuel Type Unleaded Gasoline 10 Ethanol or less Fuel Shut Off Manual Fuel Tank Material Steel Fuel Tank Capacity Gallons Liters 6 6 gal 25 L Run Time at 25...

Page 37: ...stinghouse Portable Power 37 Version 10 25 18KD Service Hotline 855 944 3571 777 Manor Park Drive Columbus OH 43228 TM 2019 Westinghouse Electric Corporation 2019 MWE Investments LLC All Rights Reserv...

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