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Westinghouse Portable Power | 19

OPERATION 

POWER OUTPUT AND DEMAND

120 and 240 Volt AC devices have two different electric 

power demands that must be taken into consideration, 

namely the running power and the starting/peak power. 

Both are measured in Watts (typically abbreviated as “W”).

The steady state continuous load is the running power 

demand and this is often marked on the device near its model 

number or serial number. Sometimes the device might only 

be marked with its voltage (i.e. 120 V) and current draw (e.g. 6 

Amp or 6 A), in which case the running power demand in Watts 

can be obtained by multiplying the voltage times the current, 

e.g. 120 V × 6 A = 720 W.

Simple resistive 120-Volt AC devices such as incandescent 

bulbs, toasters, heaters, etc. have no extra power demand 

when starting, and so their starting power demands are the 

same as their running power demands.

More complex 120/240-Volt AC devices containing inductive or 

capacitive elements such as electric motors have a momentary 

extra power demand when starting, which can be up to seven 

times the running power demand or more. Manufacturers 

of such devices rarely publish this starting power demand 

and so it’s often necessary to estimate it. A rule of thumb 

for devices fitted with an electric motor is to apply a starting 

power multiplier of 1.2 for small hand-held or portable devices 

and a value of 3.5 for larger stationary devices. For example, 

a 900 W angle grinder can be assumed to have a starting 

power demand of at least 1.2 × 900 W, which equals 1,080 W. 

Similarly, a 1,650 W air compressor can be assumed to have a 

starting power demand of at least 3.5 × 1,650 W, which equals 

5,775 W.

To prevent overloading of the generator’s 120-Volt AC system:

1. 

Add up the running power demand of all the 120/240-Volt 

AC devices that will be connected to the generator at one 

time. This total must not be greater than the generator’s 

specified running power output.

2.  Add up the running power demand again, but for the 

largest motor-driven device use the value of its starting 

power demand instead of its running power demand. This 

total must not be greater than the generator’s specified 

starting power output.

3. 

The total running power demand of all the devices that 

will be connected to any one of the generator’s outlets 

must not exceed the generator’s specified running power 

output.

PROGRAMMING THE GENERATOR FOR 

REMOTE START

NOTICE

The key fob included with the generator should come already paired 

with the unit. If it does not you can follow the directions below to 

reconnect. If your unit was shipped without a key fob please contact 

our customer support team. 

WARNING

Always make sure the area around the generator is 

clear of bystanders before using the remote start to 

start the generator.

The generator can be started remotely from up to a 

maximum of 109 yards (100 M) away using the remote 

start key fob with new, fully charged batteries in the 

key fob. As the batteries’ state of charge in the key fob 

reduces, the distance to start the generator will also 

reduce.

Before the generator can be started, an initial start-up 

procedure must be performed so the generator and the 

key fob recognize each other. If the key fob is replaced, you 

will need to go through this procedure with the new fob.
1. 

With the battery connected, turn the engine control 

switch to the 

RUN

 position. The yellow battery light 

will illuminate.

START

STOP

1

2

3

 

1 - Start Button | 2 - Stop Button | 3 - Push Button Start

2.  Push and hold the red 

REMOTE PAIRING

 button 

on the side of the control panel until the push button 

start (3) on the control panel illuminates red, then let 

go (see 17 on page 13 for location of button). 

3.  Press and hold the 

STOP

 (2) button on the remote 

start key fob until the red light on the push button  

start (3) goes out, then let go.  

4.  Press and hold the 

START

 (1) button on the remote 

start key fob until the red light on the push button 

start (3) goes out, then let go.

5.  Press and hold the 

REMOTE PAIRING

 button until 

the red light on the push button start (3) goes out. 

The generator is now programmed to start remotely.

Summary of Contents for Gen9500

Page 1: ...USER MANUAL WGen9500 Portable Generator 9500 Running Watts 12500 Peak Watts REMOTE START...

Page 2: ...to be seriously hurt or killed Model Number Running Watts Peak Watts Fuel Tank Size L G Rated Speed RPM Ignition Type Spark plug Engine Disp cc Stroke X Bore Oil Capacity L Oil Type THD WGen9500 9500...

Page 3: ..._________________________ Model Number ______________________________________ Last Name ________________________________________ Serial Number _______________________________________ Street Address __...

Page 4: ...e Fuel Tank 18 How to Pair Remote Key Fob 19 Power Output and Demand 19 Starting the Generator 20 Electric Start 20 Manual Start 21 Stopping the Generator 21 Normal Operation 21 During an Emergency 21...

Page 5: ...ot avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a situation which can cause da...

Page 6: ...Never remove the fuel cap with the engine running Never refuel the generator while the engine is running Always turn engine off and allow the generator to cool before refueling Only fill fuel tank wit...

Page 7: ...3 4 2 Made in China Fabriqu en Chine MWE Investments LLC Columbus Ohio 43228 USA Con u columbus Ohio tats Unis MWE Investments LLC Columbus Ohio 43228 Etats Unis Part N0 Num ro de pi c e Designed in C...

Page 8: ...8 Westinghouse Portable Power SAFETY SAFETY LABELS AND DECALS 8 9 7 10 8 9 6 6 7 5 10...

Page 9: ...heel Kit Accessories cardboard box 3 Carefully cut two sides of the carton to remove the generator WHAT COMES IN THE BOX Manual Quick Start Guide Maintenance Schedule Wireless Remote Starter 1 1 1 Lit...

Page 10: ...wheel kit is not intended for on road use The wheel kit is designed for use on this generator only INSTALLING FEET TO FRAME 1 Place generator on a flat surface 2 Place a piece of cardboard or other s...

Page 11: ...iver remove the screw on the red positive battery lead 2 Securely tighten the positive battery cable red boot to the positive battery post Make sure boot is over battery post ASSEMBLY 3 Locate the bla...

Page 12: ...tric start models Oil Fill Plug Dipstick Must be removed to add and check oil Oil Drain Plug Must be removed to drain engine oil FEATURES Never Flat Wheels For easy portability Fuel Shut off Valve Con...

Page 13: ...r models sold into and used in California Muffler and Spark Arrester Avoid contact until engine is cooled down Spark arrestor prevents sparks from exiting the muffler It must be removed for servicing...

Page 14: ...rminal The ground terminal is used to ground the generator Push Button Electric Start Push for 1 second to automatically start the engine Push again to stop the engine Engine Control Switch Battery Di...

Page 15: ...utput will be reduced approximately 3 5 for every 1000ft of increased altitude from sea level This is a natural occurrence and cannot be adjusted by engine Increased exhaust emissions can also result...

Page 16: ...on the top line of the chart Then select the rated amperage of the generator on the left side of the chart Where the two meet is the size of the conductor required for the application When using the W...

Page 17: ...aintained during the operation of the generator Failure to maintain the proper oil level can result in engine damage OPERATION CONNECTING THE GENERATOR TO A BUILDING ELECTRICAL SYSTEM It is recommende...

Page 18: ...ify the following The engine is filled with engine oil See Checking Engine Oil The generator is situated in a proper location Location Selection The generator is on a dry surface Weather and Dry Surfa...

Page 19: ...e running power demand again but for the largest motor driven device use the value of its starting power demand instead of its running power demand This total must not be greater than the generator s...

Page 20: ...then hold down START on the remote key fob until the generator starts then release see Figure 11 START STOP Figure 11 Push Button Start Remote Start The engine will automatically set the choke and be...

Page 21: ...Figure 12 Pull recoil 7 Plug in electric devices STOPPING THE GENERATOR Normal Operation During normal operation use the following steps to stop your generator 1 Remove any connected loads from the co...

Page 22: ...tor to malfunction and could result in death or serious injury NOTICE Periodic maintenance intervals vary depending on generator operating conditions Operating the generator under severe conditions su...

Page 23: ...muffler cover 4 Once the cover is removed locate the screw on the tip of the muffler and remove Pull the spark arrestor out of the muffler see Figure 15 Figure 15 Remove spark arrestor 5 If the spark...

Page 24: ...Figure 18 below Figure 18 Oil Fill Plug Dipstick 6 Check oil level When checking the engine oil remove the oil fill plug dipstick and wipe it clean Thread the oil fill plug dipstick all the way back i...

Page 25: ...Only apply slow but firm squeezing action 6 Rinse in clean water by submerging the air filter elements in fresh water and applying a slow squeezing action CHANGING ENGINE OIL 1 Always operate or maint...

Page 26: ...ug boot by firmly pulling the plastic spark plug boot handle directly away from the engine see Figure 23 NOTICE Never apply any side load or move the spark plug laterally when removing the spark plug...

Page 27: ...nths and run for a minimum of 15 minutes or a charger should be plugged into the generator and the generator should be charged overnight Make sure the engine control switch is in the STOP position whe...

Page 28: ...r to remove dirt and debris stuck in the cooling air inlets and exhaust ports General Cleaning of the Generator Use a damp rag to clean all remaining surfaces STORING GENERATOR WARNING Never store a g...

Page 29: ...tton on the GFCI outlet 6 If trying 1 5 above does not solve the problem the cause might be the generator has a fault 6 Take the generator to your nearest authorized service dealer Engine will not sta...

Page 30: ...load 4 If trying 1 3 above does not solve the problem the cause might be a fault in the generator 4 Take the generator to your nearest authorized service dealer Engine runs erratic does not hold a ste...

Page 31: ...Westinghouse Portable Power 31 WGen9500 SCHEMATIC...

Page 32: ...order 210004 GENERATOR COVER 210003 WGC25 25 POWER CORD 210052 30A 6 BREAKER TRANSFER SWITCH KIT MODEL WHMTS30 210075 25 CORD 30AMP TRANSFER SWITCH 210076 50A 6 BREAKER TRANSFER SWITCH KIT MODEL WHMTS...

Page 33: ...ODED VIEW PART NO No Part DESCRIPTION 1 300654 FRAME 2 100552 ISOLATOR B 3 100558 BATTERY HOLDER 4 100551 NUT M10 5 180524 NUT M8 6 150507 CONNECTING PIPE 7 180563 BRACKET AIR CLEANER 8 120505 BOLT M6...

Page 34: ...660 CRANKCASE 2 180593 BALL BEARING 3 180504 OIL SEAL 4 180411 SEAL GOVERNOR ARM SHAFT 5 180410 SHAFT GOVERNOR ARM 6 190409 WASHER GOVERNOR ARM SHAFT 7 190408 PIN LOCK 8 180507 BOLT DRAIN PLUG 9 18050...

Page 35: ...217 STEPPER MOTOR 140548 HIGH ALTITUDE CARBURETOR ASSY SOLD SEPARATE m07500 MAINTENANCE KIT SOLD SEPARATE 170040 STARTING SOLENOID 300504 SPARK ARRESTOR WGen9500 ENGINE VIEW PART NO NO PART DESCRIPTIO...

Page 36: ...es 1 1 qt 37 2 oz Low Oil Shutdown Automatic Fuel Type Unleaded Gasoline 10 Ethanol or less Fuel Shut Off Manual Fuel Tank Material Steel Fuel Tank Capacity Gallons Liters 6 6 gal 25 L Run Time at 25...

Page 37: ...stinghouse Portable Power 37 Version 10 25 18KD Service Hotline 855 944 3571 777 Manor Park Drive Columbus OH 43228 TM 2019 Westinghouse Electric Corporation 2019 MWE Investments LLC All Rights Reserv...

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