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1.8.  33-125-lA 

CAS-8  OPERATING  MECHANISM 

DESCRIPTION 

The Type CAS-8 Operating Mechanism is equipped 

with  single  coil  shunt  trip,  an  exhaust  valve  with 
magnetic  pilot,  a  magnetically  operated  pilot  valve 

for  the  automatic intake  (this pilot valve can also  be 
operated manually  by means of a pushbutton on top 
of  the  magnet  valve),  an  automatic  throttle,  a  two 
pole  auxiliary  switch,  a  ten  pole  auxiliary  switch, 
an  operation  counter,  a  control  panel,  an  air  com­
pressor with storage tank,  necessary heaters thermo­
statically  controlled,  control  equipment,  and  an  all 

steel  weatherproof,  outdoor  housing  which  com­
pletely  encloses  all  of  the  above  equipment. 

Figs.  1  and  2  show  the  mechanism  in  the  closed 

and  latched  position  with  the  names  of  the  various 

parts.  Referring  to  these figures,  the  breaker operat­
ing  rod  is  connected  to  the  mechanism  operating 

lever,  which is in turn connected to the piston which 

operates  in  the  cylinder  of  the  compressed  air 

mechanism.  The  main  lever  is  connected through  a 
link  to  the  mechanism  frame.  This  link  allows 
enough lateral motion for the piston and vertical pull 
rod to keep their alignment  throughout  the  opening 

and  closing  stroke  of  the  mechanism.  The  trip  end 
of  the  operating  lever  is  held  closed  by  a  double 

latch  arrangement. 

Caution: 

The  mechanism  is  not  trip  free 

from  the  hand  closing  device. 

Caution  should 

therefore be taken to make sure that the mechanism 
control  circuit  and  breaker  disconnecting  switches 

are open when the mechanism is being operated by 
hand,  and also that the  air  supply to  the mechanism 
is  shut  off. 

The  mechanism  and  its  associated  equipment  is 

substantially  constructed,  and  all  vital  parts  such 
as pins,  pistons, valves,  etc.,  are  made  of  corrosion­
resisting materials to insure satisfactory performance 
over  a long period of  time.  A 350-watt space heater 
which  is  continuously  energized  reduces  the  con­
densation  of  moisture  in  the  housing.  Two  other 
350-watt heaters operated by thermostatic control to 
cut  in  at  low  temperatures  are  strategically  located 
to  reduce  the  danger  of  moisture  freezing  around 
the  valves  of  the  mechanism  and  compressor.  The 
compressor should not be started in freezing weather 

without first making sure that the heaters have  been 

on  long  enough to thaw  out  valves,  etc.-otherwise 
the  compressor  may  develop  dangerously  high 
cylinder  pressures.  The  compressor  may  be  dis-

connected  by  opening  the AB  breaker  in  the  motor 
circuit,  leaving  the  heaters  energized. 

The  closing  equipment  consists  of  an  air  com­

pressor  with  a  storage  tank  and  automatic  control. 
A pneumatic governor is set to maintain the pressure 
in  the  storage  tank  at  a  certain  value;  the  com­
pressor  motor  is  started  when  the  pressure  falls 
approximately 15  lbs below this value.  The normal 

pressure  may  be  set  anywhere  between  150  lbs 
and  200  lbs,  depending  on  the  particular  breaker 
the  mechanism  is  to  be  used  with.  Large  breakers 
will,  of  course,  require  higher  pressure  to  close, 
while  it  is  desirable  to  limit  the  pressure  to  a  lower 
value  on  smaller  breakers  in  order  to  prevent 
undue  slamming. 

Compressor. 

The  air  compressor  is  equipped 

with  a  single  phase,  60-cycle,  115/230  volt  a-c 
motor.  The  motor  will  be  connected  for  230  volts 

when  shipped  in  order  to  prevent  damage  to  the 
motor  from  over-voltage  unless  115  volt  connection 
is  specified.  The  air  system  will  be  suitable  for  at 
least  five  operations  without  recharging.  The 
system  will  recharge  from  atmospheric  pressure  in 
one  hour  or  less.  The  pressure  will  build  back  to 
normal  after  the  motor  has  been  started  by  the 

pneumatic  governor  (15  lbs  below  normal)  in 

approximately 5 minutes.  The storage tank fulfills all 
requirements  of  State  Inspection  Codes  and  is 
supplied with suitable  accessories.  All equipment  is 
manufactured  under  the  ASME  requirements  and 

receives underwriter inspection before shipment. 

Safety  Devices. 

If  anything  should  go  wrong 

with the compressor or air equipment so that normal 
pressure is not maintained, a low pressure alarm and 
cutout  switch  are  provided  for  indication  and  pro­

tection. The low pressure cutout switch is set to open 

the closing control circuit before the pressure drops 
too  low  to  close  the  breaker  satisfactorily.  The  low 

pressure  alarm  switch  is  set  5  to  10  lbs  above  this 

to  close  the  circuit  to  the  station  alarm.  A  safety 
valve is  supplied on the storage  tank which will pop 
off  at approximately 15%  above  the  normal  operat­
ing pressure.  This prevents the pressure from build­
ing  up  to  a  dangerous  level  if  the  pneumatic 
governor  fails  to  cut  off  the  compressor  motor.  The 
settings  of  all  pressure  switches  and  safety  valves 
are made  at the factory and should not be changed, 
except  to  re-adjust  if  necessary  to  settings  given  on 
nameplate  mounted  on  inside  of  housing  door. 

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Summary of Contents for CAS-8

Page 1: ...C OPERATING MECHANISM Type CAS 8 for Oil Circuit Breakers WESTINGHOUSE ELECTRIC CORPORATION SWITCHGEAR DIVISION EAST PITTSBURGH PLANT EAST PITTSBURGH PA SUPERSEDES 1 8 33 125 1 EFFECTIVE FEBRUARY 1949 Printed in U S A w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 2: ... the compressed air closed spring opened type It is pneumatically trip free suitable for ultra high speed reclosing and is appli cable to indoor and outdoor service Application of this mechanism is some times made where high speed reclosing is not required but where it is de sirable to eliminate large batteries required for solenoid mechanisms PNEUMATIC GOVERNOR SWITCH SAFETY VALVE HEATER LATCH TR...

Page 3: ...op dangerously high cylinder pressures The compressor may be dis connected by opening the AB breaker in the motor circuit leaving the heaters energized The closing equipment consists of an air com pressor with a storage tank and automatic control A pneumatic governor is set to maintain the pressure in the storage tank at a certain value the com pressor motor is started when the pressure falls appr...

Page 4: ...ICAL THROTTLE CONTroL EXHAUST PILOT VALVE IN PARALLEL WITH TRIP COIL ADJUST ARMATURE FOR Y32 fREE TRAVEL TOTAL TRAVEL AI R EXHAUST NOTE ADJUST fOR MINIMUM BLEEDER OPENING SO THAT EXHAUST VALVE WILL NOT OPERATE ON NORMAL BREAI ER CLOSING FIG I Cross Sectional View of Type CAS 8 Operating Mechanism tl t i Ul n E l e c t r i c a l P a r t M a n u a l s c ...

Page 5: ...the piston rod which also serves as a guide for the piston see Fig l It should always be removed when the breaker is to be operated by air or tripped from the closed position An external tripping handle is also provided on one side of the housing Auxiliary Switches A 10 pole and a 2 pole type W multi contact rotary auxiliariswitch each in dependently adjusted and mechanically connected to operate ...

Page 6: ...ism has been closed and latched by the hand closing jack and it is desired to open it in the same way hold up on the trip armature while backing off the jack so that the latch will be released otherwise the latch will hold the mechan ism closed Avoid letting the jack part way out be fore releasing the latch as the blow may break the bearing in the jack Always make certain that the jack is removed ...

Page 7: ...ARM VALVE CLOSED 0 FOR L P SPEED X LOW PRESS HEATER _ _Y CUTOUT SW I NOTE HEATERS ARE SHOWN 1 CONNECTED FOR 230 V _j I FOR 115 v SEE DETAIL ___j HI H2 1 1 1 1 1 1 I 17 1 1 OR H R HS NOTES BKR AUX SWS SHOWN FOR OPEN BKR RELAY CONTACTS SHOWN FOR DEENERGIZED RELAY PRESSURE CONTACTS SHOWN FOR OPERATING PRESSURE OPEN CONT OR AUX SW CLOSED CONT OR AUX SW FIG 3 Schematic Wiring Diagram 6cOIL OF DEVICE I ...

Page 8: ...time the automatic intake valve piston opens some small ports in its cylinder wall allowing the air in the main cylinder to exhaust to atmosphere Simple Opening Starting with the mechanism in the closed position when the control switch on the switchboard is turned to the trip position see Fig 3 the trip coil is energized through the two auxiliary switch a contacts As the trip plunger snaps upward ...

Page 9: ... and the full force of the air is available to stop the breaker in its opening stroke and return it to the closed position The speed of breaker reclosing is determined primarily by the point in the opening stroke at which the air is ad mitted This is controlled by the b contact special contact on 2 pole auxiliary switch see diagram Fig 4 which energizes the magnetic pilot valve The sliding station...

Page 10: ...ng an additional washer under each side of the spring mounting block The castle nut on the stud through the springs is for assembly only and should be backed out and locked far enough to allow spring pressure on the latch in either position should be 5 64 6 64 as indicated on Fig 1 and may be adjusted by screwing the trigger stop in or out With the jack just snug and ready to take the load check t...

Page 11: ...ts will require an adjustment on the screw on the top of the slotted link It is best to make these adjustments when the breaker is open in order to make sure that the pin on the main lever is not jammed in the top of the slot Do not change throttle adjustments unless there is some good reason for doing so Opening the throttle wider for faster closing operation will abuse the breaker unnecessarily ...

Page 12: ...t should be investi gated If the mechanism overtravels when the air is applied in this manner it is a reasonably good 12 indication that the leaks are not excessive These leaks are present only when the mechanism oper ates the air is sealed off positively by the intake valve at all other times The throttle piston should be inspected for free operation It is returned to its restricting position by ...

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