Westin 7241100 Fitting Instructions Manual Download Page 6

VEHICLE RECOVERY ELECTRIC WINCH FITTING INSTRUCTIONS

T-MAX

UTV SERIES

P/N: 7241110

Rated Line Pull: 4500 lbs (2040kgs) Single-line

Motor: 12V DC, 0.8KW (Series Wound)

Control: Remote Control

Gear Ratio: 148:1

Clutch: Turn 90°By Hand wheel

Barking: Eccentric Block Type

Drum Size: Diameter 2.0” (52mm) x Length 4.7” (Length)

Recommended Battery:650CCA Minimum for Winching

Fairlead: Aluminum Fairlead

Synthetic Rope: Length (18m) x Diameter (6mm)

Mounting Bolt Pattern: 76mm x 169mm

Weight: 13KGS

Overall Dimensions: (LxWxH) 14.6”x4.7”x5.1”(372mm x 120mm x129mm)

Line Pull 

Line Speed 

Motor Current

lbs (kgs)  

ft/min (m/min) 

Amps

39.4 (12) 

       40

1000 (454) 

 21.3 (6.5) 

       50

1500 (680) 

 14.8 (4.5) 

       70

2000 (907) 

 11.2 (3.6) 

       90

2500 (1134) 

 8.9 (2.9) 

      110

3000 (1360) 

 7.5 (2.5) 

      140

3500 (1587) 

 6.2 (2.0) 

      160

4000 (1814) 

 5.6 (1.9) 

      180

4500 (2040)

5 (1.7) 

       200

Above performance specs are based on first layer of drum

Wire rope layer 

Pulling power 

     Cable Capacity per Layer

1st is closest to drum 

    lbs (kgs) 

       ft(m)

1st 

  4500 (2040) 

      11(3.4)

2nd 

3728 (1690) 

25(7.6)

3rd 

3180 (1445) 

41(12.5)

4th 

  2775 (1260) 

       59(18)

INTERMITTENT DUTY

ATW4500 is like any other motor driver power tools such as an electric drill or saw. The electric motor should not be 

allowed to become excessively hot. Normally precautions will extend the life of your motor. Keep the duration of pulls as 

short as possible. If the end of the motor becomes uncomfortable hot to touch, stop winching and allow the motor to cool 

down. 

                             If the winch motor stalls, do not continue to apply power to the winch.

GERNERAL SAFTEY PRECAUTIONS

ATW4500 is a powerful machine. Treat it with respect, use it with caution and always follow the safety guidelines. 

                        

                            The wire rope or synthetic rope before the winch stalls. For heavy loads, use a pulley block to reduce 

the load on the wire rope. 

1. Maximum working load capacity is on the first layer closest to the drum is around 4500lbs (2040kgs). Do not overload.

Do not attempt prolonged pulls at heavy loads. Overloads can damage the winch and/or the wire rope and create unsafe 

operating conditions. For loads over 1,000 pounds we recommend the use of a pulley block to double line the wire rope. 

This reduces the load on the winch and the strain on the wire rope by approximately 50%. Attach hook to load bearing 

parts. The vehicle engine should be running during winch operation. If considerable winching is performed with the 

engine of, the battery may become too weak to re-start the engine.

CAUTION

!

WARNING

!

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Summary of Contents for 7241100

Page 1: ...FITTING INSTRUCTIONS NEW ATW4500 M73080930A...

Page 2: ...ultimately depends on your caution when using this product As the operator of this product the responsibility for safe operation ultimately lies with you It is imperative that you read and understand...

Page 3: ...X UTV SERIES Packaging list of ATW4500 Parts List of ATW4500 2 Description Qty ATW4500 W WIRE ROPE or W SYNTHETIC ROPE 1 REMOTE CONTROL 1 ROLLER FAIRLEAD or ALUMINUM FAIRLEAD 1 MOUNTING HARDWARE KIT 1...

Page 4: ...1 26 7241100 3 2 Gear Box Tube 1 27 GB T3452 1 23 6 1 80 O Ring 1 28 7241100 3 6 Clutch Cover 1 29 7241100 0 2 Mounting Plate 1 30 GB T5782 2000 M8 20 Bolt M8 X20 2 31 7241100 4 Roller Fairlead 1 32...

Page 5: ...m Recommended Battery 650CCA Minimum for Winching Fairlead Roller Fairlead Cable Length 15m x Diameter 6 3mm Mounting Bolt Pattern 6 7 169mm x 3 76mm Weight 16KGS Overall Dimensions LxWxH 14 6 x4 7 x5...

Page 6: ...tric drill or saw The electric motor should not be allowed to become excessively hot Normally precautions will extend the life of your motor Keep the duration of pulls as short as possible If the end...

Page 7: ...synthetic rope around the winch drum since the wire rope end fastener will not withstand a load 8 Always use the hand saver bar or hook strap if so equipped when guiding the wire rope in or out See Fi...

Page 8: ...Never allow shock loads to be applied to the winch or wire rope 20 Use caution when pulling or lowering a load up and down a ramp or incline Keep people pets and property clear of the path of the load...

Page 9: ...clutch NOTE To turn the drum the clutch is engaged if it could be turned or to repeat as c once more e To fix the roller fairlead on the mounting plate NOTE If the rope is synthetic rope you can fix t...

Page 10: ...n the Control which is for ATV use after to readjust it on a suitable position NOTE 1 The current is circulated when the vehicle works 2 Do wrap the cable with rubberized fabric to make sure all the w...

Page 11: ...VEHICLE RECOVERY ELECTRIC WINCH FITTING INSTRUCTIONS T MAX UTV SERIES Figure of the Electric Theory Battery Cable Wiring Diagram 10 NOTE 1 and 2 is optional NOTE 1 and 2 is optional...

Page 12: ...eady for pulling MAINTENANCE Periodically check tightness of mounting bolts and electrical connections Clear any dirt or corrosion that may have accumulated on the electrical connections NOTE Repair s...

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